ULTRASONS / ULTRASONICS INTEGRATORS RANGE EN From our industrial site in Juvigny, France... We l c o m e l i n e +33 (0)4 50 877 30 0 Af t e r s a l e s s e r v i c e +33 (0)4 50 877 316 Finland Indonesia Portugal Germany Israel Singapore England Italy Slovakia Argentina Japan Slovenia Belgium Malaysia Sweden Brazil Morocco Thailand China Mexico Tunisia South Korea Netherlands Turkey Denmark Philippines USA Spain Poland Te c h n o s i t e A l t é a 234 rue Georges Charpak 741 0 0 J u v i g ny France mecasonic.com c o nta ct @ m e c a s o ni c . c o m A Crest Group Company We are steering operations linked to our local and international markets. The support of our various partners across all five continents has helped us expand our field of activity and offer our clients personalised service effective throughout the world. Founded in 1969 for the manufacture of ultrasonic welding equipment, MECASONIC joins the Crest Group in 2000 and becomes one of its technology centers by developing six welding technologies: ultrasonics, spin, hot plate, vibration, laser and hot air. Our leadership is fueled by our ability to innovate and meet the expectations of our customers in sectors such as food, automotive, cosmetics, household appliances, electronics, recreation, medical, metals, food and beverage. packaging, textiles and many more. Member of the French alliance industry of the future, and labelized as suppliers of 4.0 industry solutions, we are also a connected player of the 4th industrial revolution to become. Our generators analyse the power requirements of an acoustic assembly, ensuring optimal welding. Mecaséquence makes it possible to supply until 10 acoustic stacks using a single generator. Su Pulse touch This carterised ultrasonic generator comes with a variety of welding settings including program memory, welding modes, amplitude control, which enable repeatable quality results. Manual welding devices can also be connected. bD 2 o 5c nn ex i PLC • Small size • Carterised generators can be controlled by PLC • 7 Inputs/Outputs • Can be switched via RS 485 interface • Easy to fit • Can be connected to Mecaview monitoring software • Led indicator confirming «Mains on», «Ready», “OVL” and “US active” generator Pulse One on Frequency 20 kHz 1 IN - 4 OUT 30 kHz 1 500 W 30 kHz 500 W 1 000 W 40 kHz 400 W 800 W 1 IN - 8 OUT 4 IN - 8 OUT 1 IN - 4 OUT 2 000 W 40 kHz 3 000 W 1 IN - 8 OUT 4 IN - 8 OUT modules • Fitted with a high-resolution touch screen • Simple, quick, intuitive programming • 13 Inputs/Outputs • Indication of power and frequency when idle • Tracking of results with alarm signal • Multi-program (x8) • Programmable US start and stop ramps until 10 stacks 1 000 W 1 IN - 4 OUT 1 IN - 10 OUT 2 IN - 4 OUT Power range 20 kHz Capacity 1 IN- 2 OUT mecaséquence L 105 x H 366 x P 293 mm Frequency provided by the client Mecasequence L 102 x P 270 x H 371 (with mounting plate 456 mm) Generators Pictures are not contractual User interface with touch screen Pulse Touch Windows for welding charts Icons to access programs and datas Pulse One and Pulse Touch generators can be networked by the RS422/485 interface. The RS422/485 connections are found on the SubD25 connector, but also on the 12-points front connector. Programmable welding parameters Acoustic stack Horns For a high quality weld in all types of production lines. It is composed by an emiter, a booster, and a horn. Convertors Amplitude distribution in acoustic stack Emiters (or convertors) are available in 20 kHz,30 kHz and 40 kHz, with optional housing. Lemo or AMP connexion. 1 Emiter Converts electrical into mechanical energy. 2 Boosters Booster Amplifies mechanical vibration. 3 Boosters are available in 20 kHz, 30 kHz and 40 kHz Horn Specific to each application, focussing the vibration onto the weld seam. Pictures are not contractual Modules The Ultrasonic modules are compact units, easily incorporated into your production lines. They are intended for designers of special machines and integrators. The modular system is essentially made up of 3 items: generator + acoustics + module The linear encoder (as an option depending on the module) enables optimal control and movement of the welding head, for quality results. Our engineers use computational methods to design sonotrodes to meet the requirements of all your welding applications. Frequency 30 kHz 40 kHz Encoder of the module operated by the PLC / Controller Movement of the module operated by the PLC / Controller Electrical stop in the module operated by Pulse Touch/ PLC Ultrasonic function of the module operated by Pulse One / Pulse Touch Stroke in mm Option X X x Compact Unit X X* ø 25 Compact Unit X ø 32 ML ø 25 UBC ø 40 ML Diameter of cylinder Designation ø 40 ML ø 25 X Option Dimensions with cable in mm (for information) L l h 100 472 78 193 X 25 140 40 60 X* X 50 180 40 60 X X X 50 366,5 58 168 X X X 25 350 50 67 X X X 100 472 78 193 ø 25 Compact Unit X* X 25 140 40 60 ø 25 Compact Unit X* X 50 180 40 60 X X X 50 366,5 58 168 X X X 25 350 50 67 ø 32 ML ø 25 UBC X Compact Unit ML 40 ML 32 UBC * or IO Link sensor allowing to access the parameters by PLC. Automotive, cosmetics, medical etc. Pictures are not contractual Examples of applications