ULTRASONS / ULTRASONICS ULTRASONICS RANGE EN Founded in 1969 as a manufacturer of ultrasonic welding equipment, MECASONIC joined the Crest Group in 2000 and became one of its R&D centres, developing six technologies: ultrasonic, spin, thermic, hot plate, vibration, and laser. Our leadership is driven by our ability to innovate and meet the expectations of our customers across various sectors, including food cutting, automotive, cosmetics, domestic appliances, electronics, leisure, medical, metal welding, packaging, textiles, and many others. As a member of the Alliance Industrie du Futur and certified as providers of Industry 4.0 solutions, we are actively engaged in shaping the 4th industrial revolution. From our industrial site in Juvigny, France... Japan Malaysia Argentina Morocco South Korea Belgium Mexico Spain Brazil Netherlands Sweden China Philippines Thailand Denmark Poland Tunisia Finland Portugal Turkey Germany Singapore United Kingdom Indonesia Slovakia USA Israel Slovenia Italy 234 rue Georges Charpak 741 0 0 J u v i g ny France mecasonic.com c o nta ct @ m e c a s o ni c . c o m A Crest Group Company We manage our activities in both local and international markets. The presence of our partners on every continent allows us to expand our reach and provide effective, localized service to our customers worldwide. We l c o m e l i n e +33 (0)4 50 877 30 0 Af t e r s a l e s s e r v i c e +33 (0)4 50 877 316 Welding machines easy, intuitive, connected Mecasonic ultrasonic welding Omega 4 range machines allow you to weld thermoplastic parts in a precise and modular way. The numerous inspections carried out during the welding process allow welded parts of high quality to be obtained. The OMEGA 4 is a 10“ touchscreen with a simple, multilingual HMI allowing welding settings to be programmed easily and rapidly, with offline help that helps you through each step, as well as multi-level password options to avoid any undesirable changes. with electric press To meet your requirements, Mecasonic provides you with four models of machines. Each one can be adapted to your specific needs with an interface system allowing you to manage: the soundproof cabin, rotary table, transfer, manipulator, robot, automatic production line, etc… Both Pneumatic and Electric equipment options are available. The operator is at the heart Productive intelligence High connectivity Reactive Welding System Full power These machines have been developed with constant attention paid to providing the operator with ease of use as well as ever greater safety. A dedicated safety controller is built into the welding machine. Its starting self-control, its warnings if the machine is lacking air, its detection of the beginning of part movement, its production monitoring, specifying the state of the welded part, etc. are all elements that make the Omega 4 an intelligent machine. Its high connectivity (Ethernet, OPCUA server, remote VNC screen, USB port etc.) allow the Omega 4 to be used in a highly communicative environment. The Omega 4 provides several welding phases (2 for A+, 6 for S and 12 for X and E), up to 50 programs depending on model as well as 10 welding modes, 3 of which are part of the Reactive Welding System (RWS), exclusive to Mecasonic. The Omega 4 X provides you with even more functions due to its proportional valve, among others, that allows you to control the pressure for each program and provides the possibility of using two holding phases. Frequency Availablepower 20 kHz 1 000 W 1 500 W 30 kHz 500 W 1 000 W 40 kHz 400 W 800 W 2 000 W 3 000 W* Workstation Manual equipment Pulse touch This boxed ultrasonic generator gives you a variety of welding settings such as saving programs, welding modes, amplitude management, for a repeatable and quality result. It also provides the possibility of connecting manual welding machines. Frequency 500 W 1 000 W L 102,5 x H 456 x P 270 mm 30KHz Available power The SATURN workstation is made for OMEGA 4 range of welders and can be customized to meet clients’ specifications, offering various options such as a rotary table, sound enclosure system, opening or closing doors, protective light barriers, specific lighting, impulse command, and more. Modularity is the key. Pencil & gun Manual welding equipment, to be connected directly to the generator, allow precision, fineness as well as high operating speed. Due to their ergonomics, they are frequently used to make spot welds in parts with areas that are difficult to access or even for small production runs. Their reduced weight allows them to be transported easily to our various assembly points and for them to be used easily. For non-ferrous metal welding The welder OMEGA 4 MX joins non-ferrous metals such as aluminium, brass and copper, without any additional material, preserving the conductibility of the metals. Miniweld