I Introduction ...........................................................................................................................................................................4 · The Trilogiq Group ...........................................................................................................................................6 · In-house production ..........................................................................................................................................7 · Global presence ...............................................................................................................................................8 · Our customers..................................................................................................................................................12 I Philosophy of Lean Manufacturing .................................................................................................................14 · History ..................................................................................................................................................................16 · The 7 mudas ....................................................................................................................................................17 · Priority on line side productivity ............................................................................................................18 · The new logistics: at the service of the work station ...............................................................19 · The Kaizen attitude .......................................................................................................................................20 · LeanTek®: the Kaizen system ...................................................................................................................21 · Lean-Manufacturing Objectives .............................................................................................................22 I The main LeanTek® applications........................................................................................................................26 · Special flow racks ........................................................................................................................................28 · Trolleys..................................................................................................................................................................32 · Service trolleys ................................................................................................................................................35 · Workstations .....................................................................................................................................................37 · Lean Manufacturing supermarkets .......................................................................................................40 · Kaizen in practice .........................................................................................................................................44 I Delivery options .............................................................................................................................................................46 · Bulk components ............................................................................................................................................48 · Series production ...........................................................................................................................................49 · The Hoshin truck.............................................................................................................................................50 · The rack kit ........................................................................................................................................................51 I Trilogiq services .............................................................................................................................................................52 · The web site: www.trilogiq.com ..........................................................................................................54 · Kaizen seminars .............................................................................................................................................55 · Computer-Aided Design ............................................................................................................................56 · Computer-Aided prototype design at our TechCenters ...........................................................60 · The LeanTek® assembly school ..............................................................................................................61 I LeanTek® components and their uses ............................................................................................................62 · Tubes .....................................................................................................................................................................64 · Connector joints .............................................................................................................................................74 · Multifunction connectors ............................................................................................................................92 · Roller tracks and conveyor systems .................................................................................................104 · Accessories ....................................................................................................................................................114 · Embases Metal-Base® ..............................................................................................................................135 · Fastenings .......................................................................................................................................................138 I Trilogiq AGC MOVE ..............................................................................................................................................144 · Flexible design AGC ...............................................................................................................................145 · The customised AGC...............................................................................................................................150 · Main components ......................................................................................................................................151 · Characteristics ..............................................................................................................................................153 · Product range ...............................................................................................................................................154

· Stopping distance ......................................................................................................................................155 · Accessories ....................................................................................................................................................156

I Help with assembly..................................................................................................................................................158 · The 4 golden rules of assembly ........................................................................................................160 · Rules for cutting tubes and roller tracks.........................................................................................164 · The stages in assembling a mobile flow rack ..........................................................................166 · Constructing a Metal-Base® base .....................................................................................................167 · Reinforcing applications - Diagonal bracing .............................................................................168 · Special shapes ............................................................................................................................................169 · Tube doubling...............................................................................................................................................169 I Functional Guide .......................................................................................................................................................170 · Ergonomic picking units .........................................................................................................................172 · Reinforced metal bases ..........................................................................................................................174 · Small trains and wagons .......................................................................................................................176 · Self tracking bases ....................................................................................................................................177 · The shooters...................................................................................................................................................181 · Tubular bases ................................................................................................................................................182 · Curved tubes.................................................................................................................................................182 · Guides ..............................................................................................................................................................183 · Corner racks (bends) ................................................................................................................................185 · Rapid level adjustment for flow racks ............................................................................................186 · Automatic return system ..........................................................................................................................187 · Returning empty containers...................................................................................................................188 · Dynamic conveyors ...................................................................................................................................189 · Panel fitting ....................................................................................................................................................196 · Fasteners ..........................................................................................................................................................197 I Technical specifications.........................................................................................................................................198 · Load characteristics of connector joints ........................................................................................200 · Tube deflection .............................................................................................................................................202 · Tube strength .................................................................................................................................................203 · Roller track strength ...................................................................................................................................205 I Index ...................................................................................................................................................................................206

Introduction
Ever since 1992, Trilogiq has been advising and supporting manufacturing companies committed to Lean Manufacturing. LeanTek® delivers the ideal way to implement this method effectively in every manufacturing environment. Inherently innovative and subject to continual development, LeanTek® incorporates all the experience and requirements of its users. Trilogiq also offers a range of local services ranging from a basic introduction to LeanTek® assembly through to courses in Lean Manufacturing.

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The Trilogiq Group In-house production
Efficient, automated production resources ensure that our products comply with ISO 9001.

France
TRILOGIQ S.A. 5 rue St Simon Parc d'Activités du Vert Galant BP 40625 - Saint-Ouen-l'Aumône 95004 Cergy Pontoise Cedex Tel.: +33 (0)1 34 30 74 74 Fax: +33 (0)1 34 30 74 75 www.trilogiq.com

With its own engineering centre and in-house production resources, Trilogiq researches and designs its products in Europe and North America.
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Global presence
Subsidiary companies

Direct presence
Trilogiq has a direct presence in 19 countries
USA, Canada
TRILOGIQ USA Corp. 11998 Merriman Road Livonia, Michigan 48150 Tel. : +1-734.464.7430 Fax : +1-734.464.7530

Direct presence
South Africa
TRILOGIQ SA Ltd 68 Paterson Road North End 6056 Port Elizabeth Tel. : +27-41-484-1523 Fax : +27-41-484-4965

Czech Republic

Romania

Australia
TRILOGIQ AUSTRALIA Unit 11 / 97 Bayfield Rd Bayswater VIC 3153 Australia Tel. : +61 (0) 3 8727 6500 Fax : +61 (0) 3 8727 6565

Slovakia

TRILOGIQ SLOVAKIA s.r.o. Robotnícka 1 03601 MARTIN Slovenska Republika Tel. : +421 43 3241049 Fax : +421 43 3241102 Mobil phone:+421 918 51 00 60
Poland

TRILOGIQ CZ s.r.o. Jestebická 14, 181 00 Praha 8 Ceská republika Tel. : +420 233 550 629 Fax : +420 233 55 23 77
Morocco

TRILOGIQ Romania srl Str gavana, BL.A27, SC.B, AP, CAM.2 Pitesti Jud arges Tel/Fax : 00 40 348 402 613
India

UK

Belgium
TRILOGIQ BENELUX Kortrijksesteenweg 148, B-9830 Sint-Martens-Laten Tel : +32 9328 9388 Fax : +32 9328 9377 GSM : + 32 475 3141 33

Mexico
TRILOGIQ MEXICO, S.A de C.V Fraccionamiento industrial la Noria, Cataratas no 13 A El marques, La Noria C.P 76240 Queretaro Qro Mexique Tel : +52 442 277 4601 Fax : +52 442 221 6051

TRILOGIQ Poland Sp. z o.o. ul. Obroców Tobruku 23 lok. 89 01-494 Warszawa Tel. +48 22 243 21 67 Mob: + 48 600 261 005 Fax: +48 22 398 88 45 e-mail: info@trilogiq.pl www.trilogiq.pl
Hungary

The Tube and Bracket Cie Ltd Unit 8, Canada Close Banburry Oxfordshire OX16 7RT Tel. : +44-1295-277791 Fax : +44-1295-268654
Sweden

131 bd Abdelmoumen e 4 étage N17 20000 Casablanca Maroc Tél: 00 212 (0) 5 22 22 54 09 Fax: 00 212 (0) 5 22 22 08 83
Turkey

TRILOGIQ SWEDEN AB 25360 Ramlösa Tel. : 46 (0) 709 622 311 Fax : 46 (0) 424 002 460
Italy

Brazil
TRILOGIQ DO BRASIL LTDA Rua Sao Carlos, 363 Villa Ramacciotti Valinhos - SP CEP 13.276 - 134 Tel. : +55-1938290303 Fax : +55-1938717705

Germany
TRILOGIQ Deutschland GmbH Landshuter Str. 36 84051 Altheim/Essenbach Tel. : +49-8703-988-9818 Fax : +49-8703-988-9821

TRILOGIQ Hungária Kft. Kaszinó Köz 40 Hungary, 1171 Budapest, GSM : +36/20-3203146 Fax : +36/1-2572499

TRILOGIQ ITALIA SRL Via Bergamo, 4 20060 Gessate Milano Italy Tel : 0039-02-95784121 Fax : 0039-02-95380891

TRILOGIQ METAL VE KINYA ÜRÜNLERI IS VE DIS TIC LTD STI Yenisehir Mak. Mustafa Akyd SK Grup Center Kule is Mrk N° : 5-171/6 34912 Pendik Istanbul - Turquie Tel. : 90 543 608 63 21 Fax : 90 543 608 63 21
Spain

TRILOGIQ Modular System India PVT LTD 117 & 118 Bommasandra Industrial Area Bommasandra Jiggani Link Road Anekal Taluk 560105 Bangalore Tel.: 31 (080) 416 56 927 Fax: 31 (080) 416 56 927
Russia

Trifonovskaya 16 a ­ 16b 248008 Kaluga Tel : +49-8703-988-9818 Mail : germain.dufosse@trilogiq.de

TRILOGIQ IBERIA, SL C/ Can Parellada-Local n° 8 08170 MONTORNES DEL VALLES (Barcelona)
ESPAÑA

+34.649.62.08.40 +34.666.82.96.76
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Our customers
Some of the companies that have put their trust in us since 1992.

General Motors · Ford · Volkswagen · Daimler-Chrysler · Audi
·

Toyota
· ·

·

Renault
· ·

·

Nissan
·

· ·

Dacia

·

Peugeot· ·

Citroën Martin

Honda Jaguar
·

Suzuki

BMW
·

Porsche

AstonLotus
· · · ·

Volvo Trucks
·

Land Rover
·

Continental Denso TRW EADS Sony

Delphi
·

Lear Corporation
·

Visteon Claas

Toyoda-Gosei
·

Faurecia
·

Bosch

·

Siemens VDO
·

Textron Airbus

Valeo

·

Rieter Automotive Embraer
·

Johnson-Controls · Wagon · MGI-Coutier · Schneider ·
· · ·

Boeing
·

·

·

Eurocopter

· ·

Aircelle France Autoliv
·

Matra KTM
·

Plastic-Omnium

Behr · Thomson · Saunier Duval · Electrolux · Whirlpool ·
·

Canon
·

·

·

·

Peguform

·

Hewlett· · ·

Packard ZF

Areva
·

Alcatel
·

Siemens · NEC-Computer
·

Steelcase
·

SAFT

Solectron
·

Beiersdorf
·

·

Getrag

Knorr-Bremse

Aprilia

BOS

·

M.B.L.E.

Oxford-Automotive · EPSON Omegal · Neyr · Lexmark · Hermès · Louis Vuitton · Lego · Renault Trucks
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Philosophy of Lean-Manufacturing
Whichever industry you work in, Lean-Manufacturing is the proven path to improved quality, lower costs and shorter delivery times.

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History
At the end of 1890, Frederick W Taylor became the first to study work management scientifically and distribute the results. His work led to the formalization of time and motion studies and the setting of common standards. Frank Gilbreth then added the concept of breaking work down into elementary time blocks. It was around this time that the first notions of eliminating waste and studying movement began to emerge. In 1910, Henry Ford invented the assembly line for his standardized Ford Model T. Alfred P. Sloan improved on Ford's system when he introduced the concept of assembly line diversity at GM. After the Second World War, Taiichi Ohno and Shingeo Shingo created the "Just In Time", "Waste Reduction" and "Pull System" concepts for Toyota, which, together with other flow management techniques, resulted in the Toyota Production System (TPS). The TPS has been evolved and improved ever since. In 1990, James Womack summarized these concepts to create Lean Manufacturing at a time when Japanese expertise was spreading to the West and the success achieved by companies applying these principles and techniques became undeniable.

The 7 mudas
Lean Manufacturing identifies 7 areas of waste or «muda».
The Lean Manufacturing house can only grow if its foundations are built first. Without using a highly flexible and modular system that allows muda to be eliminated and Kaizen attitudes to be introduced into the plant, it is impossible to proceed to the later steps of Lean Manufacturing, which are work standardization, sequencing (Heijunka) JIT and JIDOKA. The systematic use of LeanTek® acts as a catalyst for the policy of waste reduction and as a tool for implementing the Kaizen attitudes of continuous improvement.

Muda caused by unnecessary Muda caused by defects/rejects stock Muda caused by unnecessary movement

Muda caused by overproduction

KAIZEN

Muda caused by transport

Muda caused by inappropriate processing Muda caused by waiting

Progress

Standardize work

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Priority on line side productivity
Why give preference to line side productivity? The production line is the place where value is created, and it is also the place with the highest density of labour. Finally, the assembly line is the most costly place in a factory in terms of production costs and investment. Consequently priority must be given to line side productivity because this where the added value is created.

Principles of the new logistics: setting up flows

One of the golden rules of Lean is that Mudas must be eliminated as much as possible from the point of added value, i.e. assembly points. We shall see for example how Mudas must be "moved" from the line to upstream processes, so that it can then be reduced...

Replacement of the pallet truck + large container mode with a shopstock/small box model: setting up modular JIT shopstocks as close as possible to the line. Supplying the line by small trains making frequent deliveries. Main advantages of hand-portable containers in place of large containers: improved logistics productivity. Expensive-to-run lift trucks are replaced by small versatile trains circulating between shopstocks and the line sides. Small container flows are set up to shopstocks with LeanTek-type line side racks providing better rotation of circulating assets.

The shopstock (stock supply close to workstation) possibly including kit preparation. In some lean factories, the traditional shopstock has been brought to the immediate vicinity of the line side (generally a few metres) and modified in the preparation zone: "lean trains" are eliminated by line-shopstock proximity. This allows the use of "shooters" and handpushed trolleys for very tight JIT and total elimination of vehicle costs. Before this practice can be introduced lean manufacturing and JIT tools must be mastered.

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The Kaizen attitude
The Kaizen attitude is the company's driving force in the fight against muda.
One of the first steps taken by the Lean Company is to introduce multidisciplinary teams (including operators) on the factory floor to help reduce waste. The Kaizen approach consists of making continual user-driven improvements as part of the fight against muda. The incomparable flexibility of LeanTek® and the ease with which anyone can use the system make it a vital part of implementing any Kaizen policy. LeanTek® creativity delivers effective and practical tools for implementing a policy of continual change.

LeanTek®: the Kaizen system
It is not simply by chance that companies setting up lean manufacturing have adopted the LeanTek® tool. This tool is quickly implemented and it is possible to get started and put the idea into application very easily and rapidly. The versatility of LeanTek® assists the introduction of the Kaizen continual improvement attitude. On every continent, the tubular system is recognised as the ideal tool for successfully introducing any lean manufacturing policy.

Personalized Kaizen line-side flow racks.

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Cost

Lean-Manufacturing Objectives
Quality
Increasing the quality level of the working process means reducing the number of errors, repairs and rejects. The result is less demand for company resources and therefore lower total operating costs.

Reducing inventory
Inventories eat up space, add considerably to logistics costs and consume significant amounts of financial assets; assets that could be better employed elsewhere. Used in conjunction with small containers and supply trains, LeanTek® supermarkets located as closely as possible to the line and LeanTek® line-side flow racks give companies back the value destroyed by old stock management systems with their containers, pallets and forklift handling.

Cost

The production process begins with human resources, installations and raw materials and ends with finished products. Productivity increases when the same amount of initial resources generate more finished products at the end of the process, or, conversely, when less initial resources are required to produce the same volume of finished products.

Deadlines

Reducing throughtime
Throughtime is the time that elapses between the company receiving its raw materials and receiving payment for the products produced using those raw materials. Reducing this interval means being able to produce more products in the same time, better rotation of resources and the ability to react faster and more flexibly to satisfy customer needs.

Supermarket application.

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Cost
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Reducing space
Most companies use far too much space and more personnel than they need to: Lean Manufacturing using the LeanTek® system does away with unproductive conveyors, reduces production line length, incorporates previously separate workstations into the main line, reduces stocks and cuts logistics costs. All these improvements help reduce the need for space and offer the option of earmarking the regained space for future expansion.

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The main LeanTek® applications
The field of application for LeanTek® is infinite. However, it is possible to identify 4 categories: · Flow racks · Trolleys and service trolleys · Workstations · Lean Manufacturing supermarkets
·

Kaïzen in practice

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Special flow racks

Customization is the essence of the Lean Manufacturing philosophy. LeanTek's special flow racks are produced by our design department as a direct response to your individual needs. Everything is configurable: length, width, height, structure, etc. The ergonomics and optional fittings are designed specifically for you, using all our expertise.

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Lean manufacturing requires the elimination of large pieces of packing material at the side of the line. This change to smaller packaging is essentialto the successful installation of a lean process. The advantage of small packages is their low weight, allowing the possibility of incorporating them into the flow and above all of transporting them at a lower cost.

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Trolleys

Trolleys are a natural application for LeanTek® and Lean Manufacturing. As components become increasingly complex, so the need for greater safety increases. Only a highly modular structure can respond to such demands without increasing design costs.

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Service trolleys

Illustration of how to eliminate the muda caused by transport. Nothing is more economical than manually-operated LeanTek® trolleys to transport components from the supermarket to the line-side. Kaizen progressively reduces the distances travelled by components within the plant, to the point of eliminating small motorized trains, where this is a feasible option.

A simple system should never be costly to design and produce. LeanTek® service trolleys can be assembled in a very short time by their users. Service trolleys lie at the very heart of the production process, so it is vital that they are easily adaptable.

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Workstations

The light weight of the LeanTek® system is a significant advantage when it comes to service trolley applications, because operators pull them, push them and must be able to get them as close as possible to the value creation site.

LeanTek® workstation applications address the Muda created by unnecessary movement. By bringing components and accessories within the immediate reach of operators, LeanTek® workstations optimize actions and movements, leaving operators free to focus on the creation of value.
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The Lean Manufacturing method recommends that production lines are laid out in a U- configuration so the component entry and exit points are close to each other, thus reducing the Muda created by waiting, transport and overproduction. U-shaped lines remain optimized when they incorporate front picking.

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Lean Manufacturing supermarkets

Multipurpose supermarkets are essential for Lean Manufacturing. Applying the principle of manually portable containers makes it possible to eliminate heavy stock and replace forklift trucks with trains. Supermarkets are particularly effective at addressing the Muda caused by transport and unnecessary movement. They form the single interface between the delivery bay and the line-side. The muda caused by transport is reduced by moving supermarkets progressively closer to the line-side.
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Although some supermarkets are standard in design, those that pass through several Kaizen stages become real hybrids reflecting the vitality of the production environment. LeanTek® encourages creativity in the workplace, which is a highly motivating factor for users.

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Kaizen in practice
The Kaizen attitude requires a willingness to accommodate permanent change. This means a daily hunt to eliminate Muda and a willingness to improve within the framework of a 3-stage process: Identify the Muda, isolate it and eliminate it. Continual improvement means creating a standard work reference and then improving it continually. LeanTek® is therefore a tool for implementing Kaizen.

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Delivery options
Trilogiq offers 4 different delivery options for the LeanTek® system: Components only (following initial training).

Series production of fully assembled Rack kits.
products manufactured to approved plans. Hoshin truck.

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Bulk components
Bulk supply of products in kit form Tubes, joints and accessories.
With bulk supplies, you receive the components in whole packaging units. Bulk orders may be placed with your nearest Trilogiq dealer, either by traditional means (fax, post or e-mail) or by using our new online ordering facility at www.trilogiq.com. The online ordering system also lets you track your orders and delivery times, but before you can order you must register as a member. It's a simple process ­ just ask your Trilogiq sales engineer for details.

Series production
Fully-assembled products supplied by your Trilogiq centre.
This is the more normal route. It begins with the prototype design stage. You have two options: · Our CAO centre will design and draft your applications in 3D for your approval.
· For more complex

applications whose operation must be validated, we offer the full TechCentre prototype development service. Series products are assembled in our own plants before delivery direct to yours.

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The Hoshin truck
The most responsive solution
Where complex applications must be implemented very quickly, the Hoshin truck is usually the most effective solution. Your sales manager evaluates your component requirements and arranges for their delivery to your site. He then works quickly to arrange for our Trilogiq "Hoshin Team" assembly team to travel to your site and assemble the applications in your manufacturing environment. Hoshin team assembly technicians are specialists in the most creative applications. With amazing responsiveness and availability, these teams resolve every technical issue with incredible effectiveness.

The rack kit: pre-assembly
When you want to assemble a series of flow racks yourself, but would prefer to limit the assembly tasks to the absolute minimum.
With the pre-assembled Rack Kit, Trilogiq assembles the sides so that all you have to do is make the trolley as wide as you need by fitting the bars to support the roller tracks. In this way, Trilogiq does around 60% of the assembly work. This delivery option gives you freedom over the front and back design of the rack, as well as the type and number of roller tracks. A very fast and simple assembly solution.
1

You receive the sides pre-assembled.

You cut your supporting bars to length and assemble your rack to the required width.
50

Add the required number of roller tracks.
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Trilogiq Services
LeanTek® is much more than just a range of products. Trilogiq also offers you a suite of services designed to help you make best use of LeanTek® equipment as part of a total operational solution for Lean Manufacturing.

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The web site: www.trilogiq.com
www.trilogiq.com
The purpose of Trilogiq services is to help you design, assemble and install your line-side systems. When you visit the www.trilogiq.com web site, you will find all the key information you need about Trilogiq applications and services. When you become a member of the site, you will also be able to access the following services: · Information on the product range, product technical sheets and product applications. · New products and their applications. · Online ordering service · Details of Trilogiq events

Practical shopfloor Kaizen seminars are exclusive to Trilogiq. Supported by our consultant partners, this part of the site invites you to register online and take part (free of charge) in sessions discussing the benefits of using LeanTek® products in a Kaizen environment, Hoshin projects, space saving projects, etc.

Kaizen seminars

Kaizen seminars help you maximize LeanTek® flexibility.

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Computer-Aided Design
LeanTek® systems are designed using the CAD systems of our Trilogiq Tech Centers. Every application can be modelled to test and validate load points. The Trilogiq CAD system can create photo-realistic 3D images of your application before it becomes a reality. You can then examine that application from every angle in 3D motion and even visualize it in its working environment. Trilogiq CAD centres also design and develop all our new LeanTek® products.

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Computer-Aided Design

Your need often begins with just an idea or an outline concept . Trilogiq's computerized design and simulation system transforms this informal concept into 2D plans, and then into a 3D model. This is then used to validate the feasibility, loading constraints and practicality of the design. At this stage, you have a clear view of what is possible. Picture-realism simulation The Trilogiq image simulator can create one or more picture-realism images of your virtual application before it exists in reality. This simulation allows you to fine-tune your design by adding details such as the environment in which it will work or the colours you prefer. You can also view the virtual model of the application from every possible angle in order to check every aspect in a way that is simply not possible with 2D technical plans.





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Computer-Aided prototype design at our Tech Centres
Trilogiq TechCentres invites you to work with our technicians to validate your pre-production prototypes.

The LeanTek® assembly school
Join a LeanTek® assembly school seminar and you'll soon have the confidence and competence needed to assemble durable applications at minimum cost.

You have the ideas; we have the expertise ­ together, we can design robust systems that will stand the test of time. Our specialists apply the basic rules of mechanical engineering to the assembly process, so your prototype will accurately reflect your production systems.

Your visit to the Tech Centre to check your prototypes gives you direct access to the best of LeanTek®.

Whether you contact your Trilogiq sales manager, register online or call your nearest TechCentre, accessing the expertise of Trilogiq has never been easier.

If you would like your technicians to become expert in assembling LeanTek® applications as part of introducing Kaizen projects into your plants, our Trilogiq TechCenter assembly schools are ready to train your staff in all the rules and tips of LeanTek® assembly. The aim of the training sessions we run is to familiarize your operators with the appropriate use of LeanTek® components and the rules governing their assembly. Courses take the form of practical interactive seminars.

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LeanTek® components and their uses
The LeanTek® product range is built around three simple principles: strength, multifunctionality and durability. · Strength is an essential quality in the industrial environment: our experience of the stresses placed on tubes and roller tracks over the years have led to exclusive LeanTek® solutions, such as riveting our roller tracks and the use of 2 mm tubes. · Multifunctionality is ensured through the mutual compatibility of all components, which minimises impractical diversity. · Durability comes primarily from the close attention paid to the anti-corrosion coatings we apply to tubes and joints.
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Tubes
Advantages of

Tubes
Antirust treatment
Conventional tubes usually do not have antirust protection on the outside of the tube and in some cases not on the inside either. The 2 consequences of rust are; a reduction in the strength of the tube , reduced strength of the application and the appearance of blisters on the thermoplastic coating.

The outer diameter of LeanTek® tubes is 28.6 mm. 2 wall thicknesses are offered: 1,25 mm for lightweight applications, and 2 mm for heavier applications. Tubes are available in a wide range of standard colours. Since we manufacture our own tubes, we can supply them in any non-standard colour you wish. LeanTek® tubes are galvanized inside and out before receiving their 0.8 mm thermoplastic coating in our own production plants.


Tube thickness
Trilogiq tubes guarantee strength, durability and longevity of appearance by using full internal and external galvanisation before application of the thermoplastic coating in the factory.

Internal and external galvanization

0.8 mm thermoplastic coating

Trilogiq quote tube thicknesses corresponding to the thickness of the steel part only and not to the steel part + the plastic coating.treatment.


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Tubes
400 cm T1,25-400
Designed for low load structures, this tube is used mostly for smaller applications or where structures require to be lightened.

Tubes
400 cm T2-400 ESD Antistatic version
Available in T1,25-400 ESD (1 mm).

2 mm 1,25 mm ø 28,6 mm ø 28,6 mm

T2-400
As the benchmark in strength, this tube is ideal for reinforced applications.

SP 400

Flat-edged tube
Grooved tube providing minimum contact. Associated connectors: F-M round.

2 mm
2 mm ø 28,6 mm

ø 28,6 mm

T-1 and T-2 tubes are also available in the following colours:

-

Black Ivor y Grey White Brown Red

- Blue - Yellow - Green Special colours: on request

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Tubes
290 cm SST-290
(290 cm) NICO nitrogen, carbon and oxygen
Diameter 28.6 mm

Tubes
Associated accessories
F-4
Safety cap- End cap
This cap is a perfect fit in T1,25 and T2 tubes and covers all vertical tube cuts to provide protection for users. Fitted using a mallet.
5 mm

29

0c

m

2 mm ø 28,6 mm

ø 26 mm

SST-290LT

(290 cm)

NICO nitrogen, carbon and oxygen
Diameter 28.6 mm

F-2B

Levelling bush
This bush takes up the difference in height between joints and tubes. This accessory is used in the design of work surfaces.

2,6 mm
m
2 mm ø 28,6 mm

14 mm

29

0c

SST-290F

(290 cm)
Diameter 28.6 mm

25 mm

F-8

Anti jamming ring
ø 30 mm

29

0c

15 mm
m

2 mm ø 28 mm

Tapered anti stop ring for black joints
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16,2 mm

Tubes
Associated accessories
GF-1 Rubber foot
Finishes vertical tubes with a foot.
28,6 mm

Tubes
Associated accessories
C-I
90° hook
Useful for carrying accessories, this hook is a vital part of vertical transfer systems.

90°
39 mm

31 mm

38,5 mm

ø 30 mm

100-MP

Protective foam
Supplied in 1 metre lengths, this 1 cm thick foam sheath fits over the tubes to protect your components against impact.

C-P

Flat hook
Like the C-I model, this hook is also useful for carrying accessories in LeanTek® applications.
ø 31 mm

45 mm
10 mm ø 30 mm

ø 30 mm

200-MCP

Protective rubber

QL-1
Safety hook for quick adjustment.

48 mm
5 mm ø 35 mm

33 mm

45 mm

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Connector joints
Standard joints Advantages of

Connector joints

Trilogiq has been designing, developing and continually improving the range of LeanTek® joints ever since 1996. The range of 3D® multi-directional connector joints is one of the results of this constant quest for innovation. Each joint is manufactured by an automated tool system; the only technique capable of delivering production stability and regularity. Joints are finished with a reinforced black zinc coating, which delivers an attractive finish, guaranteed corrosion resistance (even in severe environments) and high impact resistance.
Black zinc coating
Over the last 10 years Trilogiq have observed that paint on connectors does not stand up to the passage of time: the paint very often peels off in sheets, allowing rust to enter. Consequently Trilogiq have opted for black zinc treatment for LeanTek® connectors. This treatment offers greatly enhanced qualities of strength and durability compared to paint.

Large size joints
Main advantages of large size LeanTek® connectors: easier fitting and above all greater shock resistance giving better durability to the application.






74

75

Joints
Standard joints
F-A
90° connector joint

Securing screw: S1-S4

Joints
Standard joints
F-C
270° connector joint
This 270° joint can be combined only with the F-A joint.
81,6 mm

The F-A joint can be combined with F-B, F-A and F-C joints.

51 mm 90°

47 mm 90°
51 mm

ø 28,6 mm

81,6 mm

F-D

Standard 90° joint

47mm

89 mm

F-B

90° junction
This joint can be combined with another F-B or a 2 F-A joint.
47 mm ø 28,6 mm

ø 28,6 mm

130 mm

F-Dt
ø 28,6 mm ø 28,6 mm

Tangential 90° joint
This joint enables structural extensions whilst acting as a guide to accommodate standard and flat-edged tubes (SP-400).
47 mm 84,5 mm

ø 28,6 mm ø 28,6 mm

76

77

Joints
Standard joints
F-E
Crossover joint
This joint is fitted internally on low-load applications.

Joints
Standard joints
F-G
Standard angle joint
Used to create diagonal braces, it may be combined with the F-F, F-K and F-T joints.

ø 28,6 mm

86,5 mm
73,5 mm

38 mm

F-Et

Tangential 90° joint
Guidance.

ø 28,6 mm

F-H
ø 28,6 mm

Multifunction attachment joint
This joint enables tubes to be connected to any other kind of structure. Interfaces with the M-400 monorail. (cf pages 112 and 194).
33,2 mm 82,6 mm

64,2 mm

ø 28,6 mm

F-F

Standard adjustable angle joint
Used to enable diagonal bracing of applications using 2 variableangle components. Works in conjunction with the F-G joint.
33 mm 77 mm

49,5 mm

F-QA Joint support multifonctions A

70 mm

ø 28,6 mm

32 mm

F-QA + FQ-B

78

79

Joints
Standard joints
F-QB Joint support multifonctions B F-K
Double F-F
Works in conjunction with FG"

Joints
Standard joints

32 mm
117 mm

ø 28,5 mm
ø 28,6 mm

15 mm

F-QA + FQ-B

ø 46,5 mm

F-I

Paired running joint
Paired running joints are used to strengthen applications or double tubes.

F-L

45° joint
2-part 45° joint for diagonal bracing of an application. (cf page 168).

47 mm

46 mm
ø 28,6 mm ø 28,6 mm 37 mm

45°

ø 28,6 mm

F-J

F-L30 30° joint
2-part 30° joint for diagonal bracing of an application. (cf page 168).
33,6 mm 82 mm

36 mm
30°

ø 28,6 mm ø 28,6 mm

ø 28,6 mm

80

81

Joints
Standard joints
F-L60 60° joint
2-part 60° joint for diagonal bracing of an application. (cf page 168).

33 mm joints save space by fitting over standard joints.

Joints
Ø 33 mm
Often used in applications subject to heavy loads.

F-D2

90° over-joint

46,2 mm 89,5 mm 36 mm
60°

ø 28,6 mm
ø 33 mm ø 28,2 mm

F-L 90
79 mm

Brevet N° 000928833/08305177.1

F-H2 Multifunction attachment joint
This joint is used for many different purposes, including fixing LeanTek® applications to your production modules.
47 mm

90°

ø 28,6 mm

96,5 mm

F-T

Angle joint
Enables the free or fixed articulation of 2 tubes. Used for corner racks and multiform work surfaces. (cf page 169).
ø 33 mm 46 mm

93 mm

38 mm ø 28,6 mm

82

83

Joints
Ø 33 mm
F-i2
Paired running joint to secure 2 existing joints
This joint is used for many different purposes, including fixing LeanTek® applications to each other.

The sliding joints in the F-V range allow tubes to slide in relation to each other.

Joints
Sliding joints

F-V1

F-D sliding
F-V1 is used mainly to provide rapid adjustment of flow rack levels. (cf page 186).

51 mm

91 mm

ø 33 mm ø 33 mm 46 mm

33,6 mm

ø 33 mm

F-V2 F-i3
Paired running joint to secure a standard tube to a joint
Saves space when reinforcing applications.

F-H sliding
Protect your operators by separating them from your production modules using removable barriers and doors.

96 mm

51 mm ø 33 mm

33,6 mm ø 33 mm 46 mm

F-V3

Multifunction attachment joints
Use as a hinge or system for telescopic applications.

ø 28,6 mm

87,6 mm

ø 28,6 mm

33,6 mm

ø 33 mm

84

85

Joints
Sliding joints
F-V4
Paired running joint to attach 2 x 33 mm diameter tubes
Use as a hinge with one of the 2 tubes remaining fixed.

Joints
These 3D joints are a Trilogiq innovation and allow tubes to be connected at any angle in all 3 dimensions.

3-D

3D-A Free angle joint (closed sphere)

90 mm

ø 33 mm

33,6 mm

ø 33 mm 82 mm

F-7

Sliding bush
The F-7 (polyethylene) bush is used to allow F-V joints to slide smoothly over the tubes.
ø 28,5 mm
28,6 mm

3D-B Free angle joint (open sphere)

32 mm
70 mm

ø 28,6 mm

3D-C Free angle joint (open sphere)

70 mm

ø 28,6 mm

34 mm

86

87

Joints
The ESD range
Used in conjunction with ESD antistatic tubes, these LeanTek® ESD joints help remove static electrical charges.

Associated components: · Standard ESD tubes · Screws: ESD S1 Additional information: · Joints not shown here are also available in an antistatic version on request

Joints
The ESD range

F-A ESD

F-D ESD

51 mm

47mm 89 mm

90°

ø 28,6 mm
51 mm

ø 28,6 mm ø 28,6 mm

F-B ESD

F-E ESD

ø 28,6 mm
130 mm

ø 28,6 mm ø 28,6 mm

73,5 mm

F-C ESD

F-F ESD

81,6 mm

ø 33 mm 77 mm

90°

ø 28,6 mm
81,6 mm

88

89

Joints
The ESD range

Joints
The ESD range

F-G ESD

F-K ESD

86,5 mm
117 mm

38 mm
ø 28,6 mm

ø 28,6 mm

ø 46,5 mm

F-H ESD

F-L ESD

33,2 mm 82,6 mm

ø 28,6 mm 49,5 mm

46 mm

45°

ø 28,6 mm

F-I ESD

47 mm

ø 28,6 mm ø 28,6 mm 37 mm

90

91

Multifunction connectors
Advantages of

Connectors
Multifunction connectors
A round, rather than square, shape:
A round, rather than square, shape: In addition to a pleasant appearance that matches the round shape of LeanTek® tubes and joints, the rounded shape of Trilogiq F-Ms spreads the load over the whole length of the product and not only on the point of contact. This results in much better shock and load resistance.

Multipurpose: By using a common shape for all F-M connectors, the whole of the LeanTek® range of roller tracks, descent guides and flat tubes can be fitted. Our policy of multipurpose characteristics and interchange ability guarantees the modularity of the LeanTek® system. F-M parts are coated with white zinc antirust treatment providing durability and good appearance.



Integral grub screws: In conventional systems holding the rail bracket
to the tube require drilling and riveting. This is a slow and laborious task. Trilogiq saves you this effort by offering integral tapped threads on its F-M range. This makes the fitting of F-M fittings to the tube very easy: no drilling, no riveting, just an Allen key, a pointed grub screw and a few seconds are all that are required to fix the F-M firmly to its tube.





92

93

Connectors
Multifunction connectors
F-M1 Standard connector for supply
or guides (no endstop)

Connectors
Multifunction connectors
F-M3 Connection for picking with high endstop (30 mm)

36 mm 36 mm 35,8 mm

28,6 mm 28,6 mm

F-M2 Standard connector for picking with low endstop (25mm)

F-M4 Bridge with tube junction

130 mm
36 mm

25 mm

28,8 mm 36 mm
28,6 mm

F-M4 Flex F-M2R
High strength connector for picking with low endstop (18mm)
High strength.

Flexible bridge
This connector is used to join a standard tube to: - Roller tracks - Composite flat-edged tubes.
36 mm

36 mm 18 mm 17 mm
39 mm

135 mm

28,6 mm

36 mm

94

95

Connectors
Multifunction connectors
F-M5 Direct bridge without tube junction
Enables connection of 2 lengths and recycling of fallen items.

Connectors
Multifunction connectors
F-M7 Roller connector
This connector can be used with 1 (TR) roller and its end cap (B-R) to create a set of rollers. (cf page 195).

200 mm 40 mm

36 mm 28,6 mm

F-M6 Intermediate supports
For the lateral stabilisation of roller tracks.
35 mm
40 mm

F-M8 Tube-tube or guide connection

28,6mm

27,7 mm
ø 33 mm

F-M6r Intermediate supports
F-M6R has retainers.

F-M8s Tube-tube connection with low endstop (20 mm)

36,8mm 27,6 mm

40 mm

28,6 mm

27,7 mm

ø 33 mm

96

97

Connectors
Multifunction connectors
F-M9
Flexible bridge for R-R and T-C / Tubes and S-P
Often used in picking racks and supply surfaces.

Connectors
Multifunction connectors
F-M11 Flexible bridge for tubes
This connector is used to join 3 standard tubes.
ø 28,6 mm

28,6 mm

28,6 mm ø 28,6 mm

38 mm
36 mm

F-M12 Standard bridge for tubes
This connector is used to join a standard tube to: - Standard tubes - Flat-edged tubes (S-P)
ø 28,6 mm

F-M10 Bridge for RR-400 and TC-200 / Tubes and SP-400
Often used in picking racks and supply surfaces.

36 mm

28,6 mm ø 28,6 mm

F-M13 Tangential intermediate support
28,6 mm 28,6 mm
ø 28,6 mm

Used as a guide. (cf page 183).

28,6 mm

98

99

Connectors
Multifunction connectors
F-M14 Rotating multifunction connector
Used in many configurations to follow gradients and create corners.

Connectors
Multifunction connectors
F-M16
Patent n° 08305177.7/000937180 Used in conjunction with F-M1 for easy angle setting and adjustment

ø 28,6 mm

ø 28,6 mm

36 mm

ø 28,6 mm

F-M15 Tube-tube connection with high endstop (30 mm)

F-M17 Plate support
40 mm 39 mm

90°

28,6 mm

28,6 mm

110 mm ø 28,6 mm

100

101

Connectors
Ø 33 mm

These connectors save space by fixing directly over joints.

33-M1 Delivery connector without endstop

17 mm

33 mm 36 mm

33-M2 Delivery connector with low endstop (20 mm)

18 mm 17 mm

33 mm 36 mm

102

103

Roller tracks and conveyor systems
Any resistance is useful... Advantages of

Roller tracks and conveyor systems

Roller tracks are designed to cope with weight and impact. These components are most often used for flow rack and supermarket applications, but they are also required to ensure the downward flow of components with minimum gradient and maximum smoothness, whilst offering inherent strength and compact size. LeanTek® roller tracks respond to these requirements by offering some exclusive features: - Large diameter rollers (34 to 44 mm): These rollers are reinforced for added impact resistance, and their large diameter makes for smoother rotation. - Rollers individually riveted into their tracks: this delivers incomparable durability. The 3.6 mm spindle is big enough to absorb impact and bear considerable weight. - Density: The RR-400 is exceptional in more ways than one: it features 28 rollers per meter, with just 2.1 mm between rollers. These characteristics ensure remarkably regular descent, thus enabling shallower gradients and saving space.


Riveting RR400 rollers
Conventional roller tracks are characterised by the fitting of the roller on an interference fitted pin. This cheap production technique fails to prevent the common issues of the opening of the profile and the roller jumping out under heavy loads or after a long period of use. Separation of the roller from the profile causes significant loss of flow, destruction of the rail and parts to fall out.

Reduced distance between rollers
The distance between the RR 400 roller is 2.1 mm compared with 4 or 5 mm for competitors' products. This unique characteristic reduces the losses in load spreading capacity and consequently reduces the impacts of the packages on the rails. In total this gives better FIFO flow, silence of operation and longer roller and rail life.



In its RR 400 roller track Trilogiq offers a durable product. RR 400 uses the technique of individual riveting of each roller to the profile. Consequently the profile is held closed and the rollers are retained permanently. Consequence: The integrity of the roller track is guaranteed over time, with continued product flow and remarkable operating silence.
104 105

Roller tracks and conveyor systems
RR-400 Advantages of Free rotation riveting
Another remarkable characteristic of the RR 400: The rivet is free to turn in the profile. This has several advantages:

Roller tracks
Standard roller tracks
Standard roller track
34 mm diam. Rollers in 400 cm bars. The LeanTek® standard roller track is the best designed of its type for normal industrial applications.

40 mm

- The resulting reduction in friction ("steel on steel" instead of "steel on plastic") allows better rotation than with rivets locked in the profile. - The reduced wear on a roller is important - Finally the silence of operation is surprising.

ø 35 mm 36 mm

FW-400


As an option Trilogiq offers offset riveting for better load spread.

Reinforced profile guide track. Applications: rigid containers up to 150 mm wide. 400 cm bars. (cf page 191).
46 mm

41 mm ø 29,6 mm ø 43 mm 36 mm

LW-400


106

44 mm diameter rollers, 20 mm wide, with reinforced profile. Applications: large containers. 400 cm bars. (cf page 190).
46 mm

ø 44 mm 40 mm 35,6 mm

107

Roller tracks
Standard roller tracks
SW-400 (400 cm)
44 mm diameter roller, 10 mm wide, reinforced profile: for KLT® self-guided applications. 400 cm bars. (cf page 192).

40 mm

36 mm ø 44 mm

RT-400

(400 cm)
35 mm diameter rollers, 20 mm wide, reinforced profile. 400 cm bars. (cf page 193).
46 mm

40 mm 36 mm ø 35 mm

F-RR

Brake for RR-400
The most practical solution for bin, case and carton braking. Like all components, this product can be re-used thanks to the flexibility of the alloy used.
33 mm

133 mm

20 mm

108

109

Roller tracks
Multidirectional roller tracks
RGM-50

Enabling the creation of bends and corners.

Rollers
Standard rollers
TR-200
Roller length 200 cm ­ can be cut to length
This conveyer solution is recommended for use when handling textiles. (cf page 195).

Multidirectional roller tracks (wheel diameter: 50 mm)

50 mm

2000 mm
102 mm 44 mm

RGM-60

Multidirectional roller tracks (wheel diameter: 60 mm)
ø 48 mm

ø 60 mm

BR1

Multifunction connector
(cf page 195).

102 mm 58 mm

ø 48 mm

RGM-80

Multidirectional roller tracks (wheel diameter: 80 mm)
20 mm ø 20 mm

ø 80 mm

102 mm 67 mm

110

111

Conveyors
Suspended conveyor
Use monorail conveyors to optimize the work surface. Simple to use, this conveyor configuration is supported by a wide range of accessories. (cf page 194).

Conveyors
Suspended conveyor
CM-S
Monorail traveller

M-400

Monorail

115 mm

ø 6,8 mm

ø 28 mm

BM
15 mm 20 mm 35 mm

Monorail endstop

40 mm 28 mm

CM

Monorail traveller
A perfect fit to the monorail system, your products are conveyed smoothly with minimum friction.

25 mm

B-MO

ø 28 mm

75 mm

44,40 mm 39 mm 80 mm

89 mm

150 mm

112

113

Accessories
LeanTek offers you a full range of accessories
®

Lateral guides that slide onto roller tracks for maximum integrity. Materials: plastic.

Accessories
Length: 400 cm

GL-410

Lateral descent guide with retaining edge 10 mm from the track
Patent n°: FR 2872495

to expand the breadth of functional applications even further. The lateral and central descent guides are Trilogiq innovations. Our Label holder strips, castors, floor anchorage systems and special fastenings are all designed specifically to meet the industrial imperatives of flexibility and adaptability.
10 mm 38 mm

GL-410 Esd GL-450

36,75 mm

Lateral descent guide with retaining edge 50 mm from the track
Patent n°: FR 2872495

38,5 mm

27,5 mm

GL-450 Esd
114

50 mm 36,75 mm

115

Accessories
Length: 400 cm

Materials: plastic. Colours: white

Accessories
Plastic guides
Length: 200 cm

GC-400

Central guide

GL-210

Lateral descent guide with retaining edge 10 mm from the track

30 mm

10 mm 36,75 mm

40 mm

GL-240

Lateral descent guide with retaining edge 40 mm from the track

GC-400 Esd

35,5 mm

GL-400 Lateral descent guide for KLT

30 mm

40 mm 36,75 mm

GC-200

Central guide


116


32 mm 27 mm 35 mm

117

Accessories
Picking racks
TF-2
200 mm wire rack

Accessories
Label holder strips
F6-a
Label holder strip (50 mm)

45,8 mm
200 mm ø 30 mm

ø 30 mm

50 mm

ø 28,6 mm

TF-3

300 mm wire rack

F6-b

Label holder strip (70 mm)

45,8 mm
300 mm ø 30 mm ø 30 mm

70 mm

ø 28,6 mm

TF-4

400 mm wire rack

F-3

Label holder strip and panel support

ø 28,6 mm
400 mm ø 30 mm ø 30 mm

70

mm 45 mm

118

119

Accessories
F-9
Plate support

Accessories
Label holder strips
PE-150 Transparent Label holder strip, height 50 mm 150 cm length
The most popular and practical of label holder strips: supplied in 1.5 metre lengths to be cut to length. 50 mm
34,4 mm 22,7 mm

1500 mm

ø 28,6 mm

50 mm

ø 28,5 mm

F-10

Safety endcap protection for guides

LH-150 Transparent Label holder strip, height 30 mm 150 cm length

3,4 mm 17,5 mm
1500 mm

For: GC 400 / GL 410 GC 200 / GL 450

30 mm

8,9 mm

ø 28,5 mm

F-11

Safety endcap protection for guides

LH-10

8 mm

17,5 mm

30 mm

120 mm

For: GL 210 / GL 240
120

5 mm

121

Accessories
Label holder strips
LS-150 + F5 Transparent Label holder strip, height 30 mm 150 cm length TM-400

Accessories
Shooter monorail

1500 mm

130 mm

LS-150

30 mm ø 28,6 mm

+
F-5

40 mm

=

122

123

Accessories
Shooter monorail
SH-1
Shooter flowrack
(cf page 181).

Trilogiq offers you a broad range of fixed, pivoting and braked pivoting castors, divided into 2 types: - Tube castors for lightweight applications - Plate castors for normal loadings.

Accessories
Tubes castors

T-75

Ø 75 mm Castors
Perfect for smaller applications, these castors will support loads of up to 70 Kg.

114 mm de 125 mm à 100 mm

ø 21,5 - 24 mm
68 mm

ø 58 mm

ø 75 mm
110 mm 25 mm

103 mm

TF-75 Ø 75 mm Castors
Perfect for smaller applications, these castors will support loads of up to 70 Kg.

ø 21,5 - 24 mm
68 mm

ø 58 mm

SH-2

ø 75 mm

103 mm

T-125 Ø 100 mm Castors
Standard tube castors. The maximum loading for these castors are 125 Kg.
10 mm 50 mm 30 mm
ø 21,5 - 24 mm ø 58 mm ø 100 mm
137 mm 68 mm

Option: Steel socket for 2 mm tube

165 mm

124

125

Accessories
Tubes castors
TF-125
Ø 100 mm Castors
Standard tube castors. The maximum loading for these castors are 125 Kg.
ø 21,5 - 24 mm ø 58 mm
68 mm

Accessories
Plate castors
P-125
Ø 100 mm Castors
Standard Plate Castors. The maximum loading for these castors are 150 Kg.
L =102 mm (l = 87 mm)

Option: Steel fixing for 2 mm tube.

ø 100 mm 130 mm

ø 100 mm
137 mm

T-125 ESD

Ø 100 mm Castors
Antistatic tube castors. The maximum loading for these castors are 125 Kg.
ø 21,5 - 24 mm ø 58 mm ø 100 mm
68 mm

PP-125

Ø 100 mm Castors
Standard Plate Castors. The maximum loading for these castors are 150 Kg.
L =105 mm (l = 80 mm) ø 100 mm 130 mm

137 mm

TF-125 ESD Ø 100 mm Castors
Antistatic tube castors. The maximum loading for these castors are 125 Kg.
ø 21,5 - 24 mm ø 58 mm
68 mm

PPF-125

Ø 100 mm Castors
Standard Plate Castors. The maximum loading for these castors are 150 Kg.
L =105 mm (l = 80 mm) ø 100 mm 130 mm

ø 100 mm
137 mm

126

127

Accessories
Plate castors
P-200
Ø 125 mm Castors
Plate Castors. The maximum loading for these castors are 200 Kg.
L =102 mm (l = 87 mm)

Accessories
Castors for Metal-Base® trains
MB-160 Ø 160 mm towable castors - Fix
Adaptable for use with MB-P. 300 kg.

Adaptable for use with MB-P (hand pushed metal-base trolleys).

L =135 mm (l = 114 mm) ø 160 mm

ø 125 mm

155 mm

190 mm

PP-200

Ø 125 mm Castors
Plate Castors. The maximum loading for these castors are 200 Kg.
L =102 mm (l = 87 mm) ø 125 mm 155 mm

MB-160P Ø 160 mm towable castors - Swiveling
Adaptable for use with MB-P. 300 kg.

Adaptable for use with MB-P (hand pushed metal-base trolleys).

L =135 mm (l = 110 mm)
ø 160 mm

190 mm

PPF-200 Ø 125 mm Castors
Plate Castors. The maximum loading for these castors are 200 Kg.
L =102 mm (l = 87 mm)

MB-160F Ø 160 mm towable castors - Swiveling brake
Adaptable for use with MB-P. 300 kg.

Adaptable for use with MB-P (hand pushed metal-base trolleys).

L =135 mm (l = 110 mm)

ø 125 mm

155 mm

190 mm

ø 160 mm

128

129

Accessories
Castor accessories
F-P
Plate castor fixings
Secured using S5 screws.

Accessories
Feet
PS-M
Metal stud plate

30 mm 155 mm

ø 28,6 mm

80 mm ø 28,5 mm

ø 28,5 mm

ø 97 mm

PI-10 Plate castor fixings
Secured using S5 screws.

P-A

Standard adjustable foot
Also exists in Esd: P-A Esd.

ø 28,6 mm
80 mm 100 mm

de 14 mm à 48 mm
ø 9,6 mm

ø 37 mm

130

131

Accessories
Tube bases
Our LeanTek® product range includes plates specially designed to reduce fitting time at the same time as improving structural rigidity.

Accessories
Self tracking base
SG-1

DM-100 Reinforced 3-tube junction
ø 31 mm 150 mm 102 mm 50 mm 36 mm

260 mm 100 mm 160 mm

SG-2 YB-L
Reinforced plate (left)
ø 31 mm 126 mm 190 mm 36 mm

134 mm

104 mm

50 mm 260 mm

YB-R

Reinforced plate (right)
Although specially designed to reinforce the corners of mobile racks, these plates can also be used with feet.
ø 31 mm 126 mm

SG-3

150 mm 50 mm 134 mm 104 mm 260 mm

132

133

Accessories
Self tracking base
SG-4

Modular towable base fram®

45 mm 150 mm 50 mm 260 mm

Mounting point for tubular structure.
SG-R

130 mm 250 mm

134

135

Modular towable base frame®
MB-400
45 x 45 steel profile Th. 2.5 mm, black zinc finish, L 360 cm.

Modular towable base frame®
MB-PIT
Also exist in version without tube support.

ø 35,4 mm 360 cm 49,7 mm 49,7 mm 49,7 mm 45 mm 130 mm 130 mm ep. 2,5 mm 45 mm 135 mm 135 mm 49,7 mm

MB-P
Metal Base multi-function corner component, with black zinc coating, and designed to accept LeanTek® tube.
ø 31 mm

MB-T500
Front drawbar, towing capacity 500 kg.

280 mm 135 mm 50 mm 635 mm 190 mm 190 mm 135 mm

MB-PF
Forklift guide for secure and easy transport.

MB-TR
Rear drawbar coupling for MB-T500.

125 mm

280 mm 80 mm
30 mm 2,5 mm ø 20 mm

190 mm

136

137

Accessories
Fastenings
S1 ESD
screw ­ M6x28
ESD Connection.

Accessories
Fastenings
S3
M8x40 screw
Used to secure plate castors in combination with the F-P component.

F-P

S1

S4
M6x28 screw
Connections.

M6x28 screw
Standard screw for tightening joints, with pre-applied threadlock function.

S2 - Cone point set screw

S5
M4x5
Used to secure F-M1 Types multifunction connectors.

M8x45 screw (pour PI)
Used to secure plate castors in combination with the F-P component.

F-P
138

+

PI-10
139

Accessories
Fastenings
S6
screw for assembling Metal-Base® components
Standard screw/nut combination.

Accessories
Fastenings
S9
M3x35 screw
Screw for fitting F6-a/F6-b.

MB-P F6-a F6-b

S7

M8x20 screw
Screw for fitting plate casters on YB-L/R and Metalbase® corners.

YB-L

S8

M6x12 screw
Screw for fitting a tube to YB-L/R.

YB-L/R
140 141

Accessories
Tools
Our LeanTek® product range also includes additional tools The BTR key and Bandsaw.

Deburring tool 001
Internal/external deburring tool.
44 mm 60 ° 55 mm

BTR

Key for S1 and S4 screws

5 mm

150 mm

Bandsaw

400 mm

660 mm

240 mm

142

143

Flexible design AGC

Trilogiq AGC: MOVE
The Trilogiq tubular AGC is an extremely efficient, flexible and modular answer to the need for automatic driverless transport of products in factories and workshops. The Trilogiq AGC is remarkable for its flexibility: it is guided by magnetic strips glued to the floor. This provides unequalled flexibility in terms of configuration of routes and changes in routing. Designed and assembled according to Japanese principles of Just In Time around 3 mechanical and electronic principles, the Trilogiq AGC is constructed with a LeanTek® structure customised to your application. This structure can be easily adjusted, customised or dismantled and reused.
144

Within the 4 types of AGC applications the infinite number of variants is limited only by the imagination. The Trilogiq AGC principle fits into the "Lean" philosophy: the elimination of the transport Muda by accelerating the rates of delivery and reducing the cost of the transport itself. Small packages, no driver, simplicity and reliability.

145

Application 1: Transport of parts and components between supermarkets and the line side
Automatic AGC: - Direct transport of parts from the supermarket to the line. Thanks to its LeanTek® superstructure the AGC can be configured to transport either small boxes or an assembled sub-component. Configurations: Direct or train transport.

The AGC in the train mode: Supply to the line side by the railway principle. The AGC tows Trilogiq wagons. These wagons can be configured to meet your specific requirements due to the flexibility of LeanTek®.

Supermarket / line supply in the return mode. In this case the route is not a loop but a single path that the AGC covers in both directions.

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Application 2: Transport of sub assemblies from line to line
The AGC is used as a transport and supply system from a sub assembly line to the main line.

Application 4: On-board service trolley
The AGC is used to follow the product as it moves along the line. It then returns to its initial point for the next product. The great advantage of this system is the ease of installation and adjustment of the AGC compared to conventional solutions with heavy infrastructures.

Application 3: AGC as an assembly line
It is sometimes useful to create an assembly line consisting of AGCs: rather than rigid and costly conveyors, a line made from AGCs is very flexible and easy to install, to move or to modify. The AGCs are then configured as work stations and they can be recycled into any other function if the line changes or ceases to exist.

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The customised AGC

Main components

The choice of the LeanTek® system for configuring Trilogiq AGC structures provides unequalled customisation possibilities and flexibility. The Trilogiq technical centre is capable of sizing the AGC exactly to your needs: length, width, height, position, sizing of safety components and positioning of components, etc. Anything is possible.

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Main components

Characteristics

Speed: : 3 to 50 meters/min Acceptable load: - 400 Kg - 750 Kg - 1000 Kg Weight of the AGC: 50 Kg

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Product range
3 Types:
Type 1 AGC
- Stops at marker positions on ground - Fixed travelling speed - Starts with operator pushing button.
500 mm 450 mm

Stopping distance
Stopping distance

Type 2 AGC
- Stops at marker position on the ground. - 3 Variable speed between the tags - Starts with operator pushing the button - Simple turning control (Left / right turn)

Type 3 AGC
- Intersection management (turning left / right) - Programmable stop time with automatic start. - Speed changes 3 to 50 m/min) between tags - Zone changes on programmable obstacle sensor - Melody activation / cancellation - Raising and lowering the carriage pick up hook (pin hook) - Multiple programmable paths - Communication between AGCs at cross over points - Starting/stopping by remote control - Automatic loading / unloading

400 mm 350 mm 300 mm

distance

250 mm 200 mm 150 mm 100 mm 50 mm 0 mm
10m/min 20m/min 30m/min 40m/min 50m/min

0 kg 200 kg 400 kg

1000 mm 900 mm 800 mm 700 mm 600 mm

Stopping distance (emergency braking)

distance

500 mm 400 mm 300 mm 200 mm 100 mm 0 mm
0 10 20 30 40 50 60

0 kg 200 kg 400 kg 800 kg 1000 kg

1000 mm 900 mm 800 mm 700 mm 600 mm

Stopping distance (normal braking)

distance

500 mm 400 mm 300 mm 200 mm 100 mm 0 mm
0 10 20 30 40 50 60

0 kg 200 kg 400 kg 800 kg 1000 kg

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Accessories

Accessories

Motor unit

Man / machine interface for type 1 & type 2 AGC

Programmable obstacle sensor

Front bumper

Standard obstacle sensor

Tag reader for type 2 AGC

Pin hook

Light
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Laser Area scanner safety sensor

Remote control receiver control box

Remote control transmitter
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Help with assembly
Some simple tips to help you assemble your LeanTek® applications faster and make them even stronger.

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The 4 golden rules of assembly
I Rule 1 Support roller tracks at least every 150 cm I Rule 2 Cut to the right length and fit the tube to the endstop of the joint

No
+ 0 15 cm

No
A tube cut too short reduces grip by 50%.

No support = risk of bending.

Yes
With support = robust and durable.

Yes
Fit the tube to the endstop.

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The 4 golden rules of assembly
I Rule 3 Never assemble dynamic racks wider than 150 cm without support I Rule 4 Fit diagonal bracing

No No
Rack too wide = risk of bending. Maximum width: 150 cm. Without diagonal bracing = risk of the application moving out of square = risk of connectors coming apart.

Yes
With diagonal bracing = application keeps its original shape = durability.

Yes
2 smaller applications offer better durability.
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Rules for cutting tubes and roller tracks
Overall length + 15 mm or useable length + 115 mm

57,5

50

F-D

F-B

70

F-C 20

7,5

Usable length Overall length

47

F-D

F-B

F-C

47

Overall length - 100 mm or useable length - 40 mm

Cutting roller tracks
X Cut track at X - 65 mm

20mm

Cutting tubes for use with F-E

50mm

X Cut tube at X + 10 mm

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The stages in assembling a mobile flow rack
Standard dynamic rack ­ 4 assembly stages

Assembly of a Metal-Base® cart
Reinforced bases are quick and simple to construct:

Stage 1
Construct the base.

Stage 2
Fit the sides.

Cut the MB-400 tubes to the desired length, establish the corresponding hole pattern of the MB-P, and drill the tubes accordingly.

Assemble the tubular LeanTek® superstructure on the Metal Base.

Stage 3
Fit the lateral tubes/ roller track supports. Screw the MB-400 profile to the MB-P base with the M8 bolt and nut set.

Stage 4
Insert roller tracks.
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Add the optional accessories: front drawbar, rear coupling, fork lift guide.

Possible applications: flow racks, inventory containment, material transport.
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Reinforcing applications ­ Diagonal bracing
FL-60 Diagonal
30° 30°

Special shapes
Using the F-T and F-G joints

Reinforcement becomes a necessity in applications subject to significant levels of impact and loading. LeanTek® offers a range of products specially designed to perform under severe loading conditions, including 2 mm tubes, Metal-Base® bases and roller tracks on reinforced profiles. There are 2 main ways of reinforcing an application: · In terms of the structure: by increasing the number of diagonal braces (components F-F, F-G, F-K, F-L, F-L30 and F-L60) · In terms of the roller tracks: by increasing the number of tracks or using reinforced tracks (RT-400 and LW-400).

60°

60°

F-F Diagonal

Using F-G connector joints in conjunction with F-T connectors allows tubes to be connected end-to-end to create any angle. This makes it possible to create work surfaces in special shapes and corner racks.

F-K Diagonal

Tube doubling

F-L Diagonal

FL-30 Diagonal

FL-30 and FL-60 Diagonal
60° 30°

45° 45° 30°

30° 30°

Where load strength is required, the F-I component allows tube doubling to take the strain.

30° 60°

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Functional Guide
From product to function: how LeanTek® components can help you in your Lean Manufacturing strategy.

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Ergonomic picking units
Front picking is vital in eliminating the muda caused by waiting, processing and unnecessary movement. The LeanTek® system lets you create an infinite variety of picking units. Here are the 4 main types.
The standard stop The T rack
· The T rack

This system is original to LeanTek® and uses a space into which the container tips forwards in an inclined position, held between the inner and outer tubes. Moving the outer tube up and down adjusts the gradient to angle required to accommodate the configuration of container used. The T rack provides the steepest gradient possible within a traditional rack design.

· The standard stop This is the simplest solution for supermarket and work-in-progress storage racks. · The traditional rack This is the traditional solution seen in most applications.

The traditional rack

The sloping rack
· The sloping rack

This rack is also quick to assemble, but the ergonomic arrangement at the front slopes towards the operator, making picking easier. This solution requires the structure of the rack to be designed at an incline. A combination of LeanTek® components F-F, F-T and F-G are used to create the required angles.
(cf page 78-79-82)
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Reinforced metal bases
For wheeled and mechanically-transportable racks subject to extreme loads, Trilogiq offers the modular Metal-base® system. This is the ideal system for constructing reinforced bases for trolleys and flow racks.
2 identical bases with different superstructures.

Flow rack protected by a Metal-Base® base suitable for forklift handling.

The Metal-Base® system can be used to construct extremely strong bases without the inconvenience of rigidly welded systems. (cf pages 135-137)

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Small trains and wagons
LeanTek's Metal-Base system can also be used to construct the small production line delivery trains recommended by the Lean Manufacturing method.
®

Self tracking bases
Trilogiq modular self tracking metal base trolleys have 2 exclusive advantages: modular design and the self tracking function. Using the components on pages 133 to 135 you have the ability to make towable metal bases yourself which follow the path of the tractor, train or AGC. The self tracking function is designed to follow the exact path of the towing unit whilst not cutting the curves in train applications.

The towing options offered by the Metal-Base® system make it ideal for creating flexible delivery trains. Once the Metal-Base® base has been constructed, it only remains to add the front and rear towbars and towable MB-160 castors to create the wagons. Bases and superstructures can be customized, removed and reused, thus reducing the cost of change and maintenance.




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Self tracking bases
Step 1: Step 2:

Self tracking bases

Step 3:

Assembly of a LeanTek® self tracking base

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Self tracking bases
Step 4:

The shooters
The Shooter is designed to provide quick transfer loading/unloading of boxes between a cart and a flowrack or supermarket. This transfer is achieved without the operator having to lift the boxes many times. This method is a part of an advanced lean system and reduces the transport muda in logistics. The shooter has a remarkable productivity/cost ratio: it's a typical example of "low cost automation"

In "transport "mode, the infeedoutfeed are locked by a simple gravity mechanism : boxes cannot fall out.

Once joined with the flowrack the infeed-outfeed are unlocked automatically: full boxes move from cart to flowrack, the opposite for empty boxes. The whole operation is done simultaneously in a short period of time.

During separation the infeedoutfeed are locked again to ensure stability of boxes on the shooter.
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Tubular bases
Bases (with and without castors) can also be constructed using the tubular system wherever mechanical handling is not required. Standard base layouts Assembled using the DM-100 plate Assembled using the Y-B plate Assembled with F-P components

Trilogiq offers a full range of options for guiding containers as they descend gradients. The main combinations are as follows:
Using the F-M13 component

Guides

F-M13

Does not follow the gradient

Curved tubes
Curved tubes bring better rigidity to your applications, whilst saving on components and assembly time. Trilogiq can deliver pre-cut curved tubes to your specifications with angles up to 180°.

F-E

Advantages · Easy and quick to fit. · Allows diagonal bracing to be used.

Disadvantages
· Does not allow levels to follow the gradient. · Loss of usable width relative to total rack width.

Using the F-M14 component
F-M14 The tube follows the gradient

F-M14

Fulfils a similar function to the FM-13, but follows the gradient.
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Guides

Advantages
· Optimises usable width relative to the

Corner racks (bends)
The purpose of a 90° corner rack is to deliver components parallel to the assembly line, whilst retaining the traditional picking position facing the operator.

total width. Using the F-M8 and F-M12 components · Contributes to structural integrity

F-M8

F-M12 SP-400 or 28mm tube

F-M8

Disadvantages · Prevents the installation of diagonal braces and is more complex (and therefore timeconsuming) to fit.

Using LeanTek® GL and GC guides

GC-200

GL-10 or GL-40

LeanTek® offers a full range of lateral and central guides in both plastic and composite materials and in 200 and 400 cm lengths. They slide over the roller track to provide integral guidance.
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Advantages · Very easy and quick to fit · Follow the gradient · Save space. · Allow the structure to be fitted with diagonal bracing. · Reversible

This is the ideal solution for workshops with restricted line-side depth.

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Rapid level adjustment for flow racks
Trilogiq has developed the rapid adjustment Flow rack.
The "rapid adjustment" method enables tool-less adjustment of flow rack levels and gradients, as well as adjustment of the position and gradient of roller tracks. This solution is ideal where rapid changes in container size and configuration are required. The adjustment time is approximately 40 seconds per level, i.e. around 2 minutes for a 3-level rack. Rapid adjustment mechanism

Automatic return system
Automatic return system Using the F-V1

Stage 1
Red bin in use.

Stage 2
Pulling the T rack towards you makes the red bin fall to the return level.

Stage 3
Pushing the T rack back brings the white bin forward.

Stage 4
The white bin is in position to be used and the red bin has been returned. Rapid adjustment fitting
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Returning empty containers
There are 3 types of empty returns: upper level, lower level and lateral. Empty returns systems will be constructed using one of these principles, according to the constraints you have in terms of space and ergonomics. Lower level empty returns system.

Dynamic conveyors
Using LeanTek® roller tracks RR-400: industrial roller tracks suitable for most applications

Return level positions

RR 400: The standard roller track. Fitted with the large-diameter 34 mm rollers suited to the majority of applications, the RR-400 delivers high flow quality. The high density of 28 rollers per linear metre means only 1 mm spacing between rollers. This high density ensures a smooth flow.

Upper level empty returns system.

Lateral empty returns system.

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Dynamic conveyors
Using LeanTek roller tracks
®

Dynamic conveyors
Using LeanTek® roller tracks FW-400: the ideal flanged wheel conveyor for small containers

LW-400: large diameter roller tracks for large cardboard and polypropylene containers.
LW-400: Large Wheel conveyor. The large-diameter reinforced roller track is ideal for larger non-rigid containers, such as cardboard cartons and polypropylene bins. It is also recommended for end-ofline stock and stacks of boxes. The large 44 mm diameter of the 20-mm wide rollers makes it easy to move large containers with a smooth flow.

FW- 400: Flanged wheel conveyor. The reinforced integrated guide track FW- 400 is advised for use only with small containers (less than 150 mm wide). It enables substantial space saving and self-guidance. It is particularly well-suited to boxes of screws and other small bins.

LW-400 Carton application

LW-400 End-of-line stocks
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Dynamic conveyors
Using LeanTek roller tracks
®

Dynamic conveyors
Using LeanTek® roller tracks RT-400: Standard roller track with reinforced profile

SW-400: narrow roller tracks for integrated guidance ­ ideal for self-guided KLT applications.

SW-400: Narrow Skatewheel conveyor. The SW-400 is used for containers with integral KLT® guide grooves. The SW-400 uses a large diameter roller (44 mm) whose 10 mm width allows it to fit into the bin guide groove.

RT- 400: Reinforced track. Reinforced profile version of the RR 400. The RT 400 uses 35 mm diameter rollers, but the carrier profile is reinforced to provide higher bending resistance.

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Dynamic conveyors
Suspended conveyors

Dynamic conveyors
Rollers

The LeanTek® M-400 monorail is the simplest system to assemble and the strongest in use for suspended conveyor applications.

The M-400 has been designed to be assembled using the standard F-H component as the interface with LeanTek® tubes.

LeanTek® rollers are designed to convey flows of non-flat bottomed bins or components. For example, these rollers are suitable for use with grooved bins and textile conveyor applications.

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Panel fitting
Connector joint screws

Fasteners
LeanTek® offers 2 options for securing joints: the S1 screw and the S4 screw. Both comprise a screw and a reinforced extended nut, whose job is to ensure that the joint does become unscrewed, whilst remaining easy to use. S4 differs from S1 in that its threads are pre-treated with a threadlock compound ensuring that the tightened fastening cannot become undone once the micro-capsules have polymerized.

LeanTek offers a range of components to enable panels to be fitted to tubular systems: F-2b rings for fitting to tubes and the F-3 and F-H
®

components for fitting panels inside a structure

S1 and S4 in use.

F-M multifunction connector fasteners
Joints from the F-M range are connected to tubes using the S2 cone point set screw.

Panel with projecting edge fitted using F-3.

S3 - S5 castor plate fitting screws
F-P plates use the S3 screw. P-I plates use the S5 screw.

Panel without projecting edge fitted using F-2b. Panel with projecting edge fitted using the F-H joint.
196

The S3 screw in use.

The S5 screw in use (with YB-L and PI-10).

S6 - Metal Base® fitting screws
Metal-Base® components are connected together using S6 screws.

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Technical specifications
At Trilogiq, technique serves function. Our technical data allows us to predict how your application will react to the loads and constraints you plan to place upon it. Our technical specifications provide data on the deflection and limits of LeanTek® components so that you can choose the best components for your purpose.

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Load characteristics for connector joints
Shear strength Tension strength

Test method.

Test method.

Shear characteristics for F-D joints fitted to 2 mm tubes 480 Suspended weight (Kg) 430 Weight applied (Kg) 380 330 280 230 180
Tubes 2 mm

Tension on F-D joints fitted to 2 mm tubes 150 140 130 120 110 100 90 80 70
Tension resistance of F-D joint with white tube

10

11

12

13 14 Torque (N.M)

15

16

17

7

8

9

10

11 12

13 14 15 16 Torque (N.M)

17

18

19

20 21
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Tube deflection
2 mm tubes
Test method.
d = 100 cm

Tube strength

Test method.

Deflection of 1 mm tube with joints 45 40 Deflection (in mm) 35 30 25 20 15 10
Weight limits
Sag of T1 1 mm tube with joints

Maximum permissible loads for a standard T2 tube with 2 mm walls in deflection only Distance between supports 0.75 m Before irreversible deflection Before failure 1.0 m 1.25 m 1.50 m 1.75 m 2.0 m 2.25 m 2.50 m

5 0 0 15 30 45 60 75 Weight (in Kg) 90 105 120

205 Kg 154 Kg 123 Kg 102 Kg 87.8 Kg 76.8 Kg 68.3 Kg 61.5 Kg

244 Kg 183 Kg 146 Kg 122 Kg 105 Kg 91.5 Kg 81.3 Kg 71.2 Kg

Deflection of 2 mm tube with joints 50
Deflection in mm of a standard T2 tube with 2 mm walls when subjected to a central load

Deflection (in mm)

40 30
Suspended weight 0.75 m 10 Kg
Sag of T2 2 mm tube with joints

Distance between supports 1.0 m 1.25 m 1.50 m 1.75 m 2.0 m 2.25 m 2.50 m

20 10 0

0.51 1.3 2.5 3.8 5.1 6.4

1.2 3.0 6.0 9.0 12 15

2.4 5.9 11.8 18 24 30

4.1 10.2 20 30 41

6.5 16 32 48

9.6 24 48 72

14 34 69

19 47 94

25 Kg 50 Kg 75 Kg 100 Kg 125 Kg

0

20

40

60

80 100 120 140 160 180 200 220 240 Weight (in Kg)

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Tube strength
1,2 mm tubes RR-400
19 Kg Test method.

Roller track strength

Test method.

Maximum permissible loads for a standard T1 tube with 1,25 mm walls in deflection only Distance between supports 0.75 m Weight limits 1.0 m 1.25 m 1.50 m 1.75 m 2.0 m 2.25 m 2.50 m Weight limits

Maximum permissible loads for an RR roller track in deflection only Distance between supports 0.75 m Before irreversible deflection Before failure 1.0 m 1.25 m 1.50 m 1.75 m 2.0 m 2.25 m 2.50 m

Before irreversible 108.1 Kg 81.1 Kg 64.92 Kg 54.1 Kg 46.32 Kg 40.56 Kg 36 Kg deflection Before failure

32.4 Kg

197 Kg 148 Kg 118 Kg 98.7 Kg 84.6 Kg 74 Kg 65.8 Kg 59.2 Kg

138 Kg 103.2 Kg 82.6 Kg 68.76 Kg 59 Kg 51.6 Kg 45.8 Kg 41.28 Kg

237 Kg 178 Kg 142 Kg 118 Kg 102 Kg 88.8 Kg 78.9 Kg 71 Kg

Deflection in mm of a standard T1 tube with 1,25 mm walls when subjected to a central load Distance between supports 0.75 m 10 Kg Suspended weight 25 Kg 50 Kg 75 Kg 100 Kg 125 Kg
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Deflection in mm of an RR roller track when subjected to a central load Distance between supports

1.0 m

1.25 m

1.50 m

1.75 m

2.0 m

2.25 m

2.50 m

0.75 m 10 Kg Suspended weight 25 Kg 50 Kg 75 Kg 100 Kg 125 Kg

1.0 m

1.25 m

1.50 m

1.75 m

2.0 m

2.25 m

2.50 m

0.91 2.3 4.5 6.8

2.2 5.4 10.8

4.2 10.5 21

7.3 18 36

11.5 29

17 43

25 61

34 84

0.30 0.70 1.4 2.1 2.8 3.5

0.7 1.7 3.4 5.0 6.7 8.4

1.3 3.3 6.5 9.8 13

2.3 5.7 11.3 17 23

3.6 9.0 18 27

5.4 13.4 27 40

7.6 19 38

10.5 26 52

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Index

A Accessories .............................114-138-156 AGC .................................................................144 Applications .....................................................26 Assembly (rules) ..........................................160 Assembly (school) .........................................37 Assembly (stages) ..............................51-166 Automatic returns .......................................187 B Bulk .......................................................................48 C CAD .....................................................................56 Castors.............................................................125 Coating (joints) ...............................................74 Coating (tubes)...............................................64 Colours (tubes)................................................66 Connector joints ............................................74 Connectors - Flex ..........................................98 Connectors - multifunction ........................92 Corner (Rack) ...............................................185 CQD ....................................................................22 Curved tubes................................................182 Cutting (rules) ...............................................164 D Deflection (Tubes and Roller tracks).............202-205 Delivery...............................................................46 Diagonal bracing ......................................168 E Embases Metal Base® .................135-137 Empty returns ................................................188 Ergonomics....................................................172 ESD..........................................67-88-108-126 F Fastenings ...........................................138-197 Floor mountings ..........................................131 Flow racks ........................................................28 G Grip ...................................................................200 Guides ..................................................115-183 H Hoshin Truck ....................................................50

K Kaizen .........................................................20-21 L Label holder strips .....................................119 Lean Manufacturing ....................................14 Load (roller tracks) .....................................205 Loads (tubes) .....................................202-203 M Metal bases.......................................133-174 Monorail ..............................................112-194 Muda ...................................................................17 P Panels (fitting) ...............................................196 Picking .............................................................172 R Rack kit ...............................................................51 Racks.................................................................172 Rapid adjustment .......................................186 Reinforcement ..............................................168 Roller tracks ........................................104-189 Rollers ....................................................111-195 S Safety................................................................160 Series production ..........................................49 Service trolleys ...............................................35 Shooters ..........................................................181 Special shapes ...........................................169 Strength ...........................................................200 Supermarkets ...................................................40 Suspended conveyors ............................194 T Tools ................................................................142 Trains.................................................................176 Trilogiq locations.......................................8-10 Trolleys...........................................32-167-176 Tubes ....................................................................64 U Users LeanTek®................................................12 W Web site ............................................................54 Workstations ....................................................37

Notes

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Trilogiq and LeanTek® are trademarks of Trilogiq SA. F-L30, F-L60, F-T are patents of Trilogiq SA.
Conception /impression : Iris Impression S.A. 01/2011