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Catalogue de viscosimètres et rhéomètres Brookfield
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Extrait du catalogue : Catalogue de viscosimètres et rhéomètres Brookfield

viscosity texture powder
2012 VISCOMETERS RHEOMETERS TEXTURE ANALYZERS POWDER FLOW TESTERS

ISO 9001 CERTIFIED

Index
Why Measure Viscosity ............................4

This years highlights!
Free Powder Sample Testing in Five New Brookfield Powder Labs!

Laboratory: with software descriptions
DV-II+Pro Viscometer ..............................8 DV-II+Pro Extra Viscometer .....................8 DV-I Prime Viscometer ..........................10 DV-E Viscometer...................................12 Dial Reading Viscometer .......................13 Falling Ball Viscometer .........................14 Cone & Plate, Wells/Brookfield ...............16 CAP 2000+ and CAP 1000+ .................18 DV-III Ultra Rheometer .........................20 PVS Rheometer ....................................22 R/S Plus Rheometers ............................24 R/S-SST Rheometer ..............................27 YR-1 Rheometer...................................30 KU-2 Viscometer ..................................32

Temperature Control
Water Baths .........................................33 Thermosel ...........................................36

Accessories
Small Sample Adapter ..........................38 Enhanced UL Adapter ...........................40 Helipath Stand.....................................42 Vane Spindles ......................................43 Adapters (DIN, Spiral) ..........................44 Spindles, Cups, Chambers ....................45 Quick Connect .....................................49 Instrument Stands ................................50 Ball Bearing & EZ-Lock Options .............50 Protective Covers & Decals ....................51 Viscosity Standards ..............................52

Texture Analyzer
What is Texture Analysis? ......................56 CT3 Texture Analyzer ............................58

Powder Flow Tester
What is Powder Flow Testing? ................66 PFT Powder Flow Tester ........................68

Don Brookfield, Jr. checks on progress in the New Brookfield Powder Testing Lab Brookfield Engineering has established new Powder Testing Labs in Boston Massachusetts USA, Harlow Essex England (near London), Dresden Germany, Guangzhou China, and Mumbai India. Brookfield developed these labs in response to increasing customer demand for rapid evaluation of powder behavior and flowability. Customer samples are tested using Brookfield's PFT Powder Flow Tester for Flow Function, Wall Friction and Bulk Density as a function of consolidation stresses. Shear cell methodology is the technical approach used to test all customer samples in accordance with ASTM D6128, D6682, and D6773. The testing is completed within 5 business days and the results are emailed to the customer. These reports enable the customer to see actual data which can be used to improve their process by characterizing powders with flow aids, and serve as a reference for future powder formulations. Brookfield offers the first three Powder Sample Tests for free with a nominal charge for additional sample testing. Customers are also given the opportunity to use the PFT at their facility for a one week trial period. See Brookfield's affordable PFT Powder Flow Tester.
(p66-71)

Brookfield Systems
Starch, Chocolate .................................72 Paints/Coatings/Ink, Asphalt ..................73 Personal Care Products .........................74 Electronics Paste .................................74 Pharmaceutical, Petroleum ...................75 Sauces & Dressings ..............................76 Construction Materials ..........................76 Dairy Products, Adhesives .....................77

Process
Why Process? .......................................80 AST-100 Viscometer Series ...................82 TT-100 Viscometer Series .....................82 Viscosel Series (VTE & VTA)...................83 PV-100 & KV-100 Viscometers ..............83

General
Testing & Consulting Services ................84 Calibration and Certification ..................85 IQ, OQ, PQ ..........................................85 Education ............................................86 Help & Resources .................................87 Glossary ..............................................88 Dealers................................................89

2

TEL 800-628-8139 or 508-946-6200

FAX 508-946-6262

www.brookfieldengineering.com

UNO Ink System
Our special AST-100 Process Viscometer with single station controller are the essential components of our new UNO System for the printing industry. Controlling viscosity ensures uniform application of water-based inks on a variety of substrates. This simple, yet rugged, design allows accurate control at low viscosities for quality printing and reduced waste. With an economical price, no moving parts and no calibration required, other viscosity control systems can't compete in overall value. Contact us to learn why this new ink system is the only "UNO" you'll need in your ink viscosity control process.

Texture Fixtures and Application Notes for Food, Cosmetic and Pharmaceutical Industries
Our selection of fixtures for our CT3 Texture Analyzer/ Tester just got bigger ­ much bigger! Whether you need to know just when that lipstick will crumble during application, how much force is required to break a medicinal blister pack or what cooking time will result in the perfect pasta, there's sure to be a fixture to predict the material's behavior. (p60-63) Need help defining a texture test method? No problem. We've also added many food, cosmetic and pharmaceutical application notes to our library to get you started: visit our website www.belusa.com to view or request a pdf.

DV-III Ultra Special Extras Offer
A new package of extras to streamline your productivity is now available for the DV-III Ultra. The package includes our popular ball bearing suspension system to enhance durability (p 50), EZ-Lock Spindle Coupling System for quick spindle changes (p 50), quick-action Model Q lab stand rod and FREE Rheocalc software.

New Texture Pro CT Software for CT3 Texture Analyzer
Now compatible with operating systems up to Windows 7, this new release has additional features such as: monitor sample relaxation time by measuring load force after sample compression; built-in rupture test; allows batch processing for importing/exporting data files, performing file backup and archiving databases; better filtering capabilities. (p59)

New Texture Website
Brookfield launched a new site dedicated to the discussion and challenges of texture analyis: www.textureanalysis.com. Find exclusive interviews with industry leaders and educators as well as videos, technical articles and papers relating to texture -- and texture only -- contained in one site. We encourage member participation and have created a special Q&A section. Drop by and ask us anything ­ we love a challenge!
3

New Powder Flow Pro Software for PFT Powder Flow Tester
This new release has control capability for both standard volume and small volume shear cells. Additional features include: normalized flow function showing arching dimension vs. principal consolidation stress; improved file management capability for exporting data and performing file backup; hopper analysis which details arching dimension vs. hopper half angle; rathole analysis which shows rathole diameter vs. powder fill level in the bin. (p69)

4

BROOKFIELD _ VISCOMETERS / RHEOMETERS

Why measure viscosity?
The ability to gather data on a material's viscosity behavior gives manufacturers an important "product dimension." Knowledge of a material's rheological characteristics is valuable in predicting its pourability, its performance in a dipping or coating operation, or the ease with which it may be handled, processed, or used. The interrelation between rheology and other product dimensions often makes the measurement of viscosity the most sensitive or convenient way of detecting changes in color, density, stability, solids content, and molecular weight.

Why Choose Brookfield?
Ease of use, flexibility, reliable performance and quality of service have made Brookfield Viscometers favorites all over the world. All Brookfield Viscometers are accurate within ±1.0% of the range in use and have a reproducibility within ±0.2%. Test results can be duplicated anywhere in the world when the same model instrument is used.

Price Choices for Instrumentation
This chart shows the Brookfield family of Laboratory Viscometers and Rheometers at a glance. This will help to give you a general idea of what is available before making a decision. The horizontal axis indicates performance capability and features while the vertical axis addresses price level. Need to measure viscosity in-line? Brookfield also offers a complete line of process viscometers. (p78)
DV-I Prime Cone/Plate
· Small Sample Size · Defined Shear Rate

PVS Rheometer R/S Cone/Plate
· Peltier Plate · Pressurized Sample Chamber · Controlled Rate · Temp Probe · RS232 (PC control) · Calculates Viscosity · Torque

DV-II+Pro Cone/Plate
· Small Sample Size · Defined Shear Rate

DV-III Ultra Cone/Plate
· Small Sample Size · Defined Shear Rate

CAP 2000+ Cone/Plate
· Broad Shear Rate Range · Peltier Plate Temp Control · RS 232 (PC control)

R/S Coaxial Cylinder
· Controlled Stress & Rate · Yield Stress · Stand Alone Programmable · Temp Probe · RS232 (PC control) · Calculates Viscosity · Torque

DV-III Ultra DV-II+Pro DV-I Prime DV-E DIAL READING
· Torque · Calculates Viscosity · Torque · Optional Temp Probe · Calculates Viscosity · Torque · Temp Probe · RS232 (PC control) · Calculates Viscosity · Torque · Stand Alone Programmable · Temp Probe · RS232 (PC control) · Data Analysis · Calculates Viscosity · Torque · Yield Stress

Performance
YR-1 Yield Test Rheometer
· Yield Stress

SPECIAL PURPOSE INSTRUMENTS
KU-2 Krebs
· KREBS Viscosity · Required for Paint and Coatings

CAP 1000+ Cone/Plate
· Single Shear Rate · Required for Paint and Coatings

R/S Soft Solids Tester
· Yield Stress · Creep · Recovery

Falling Ball Viscometer
· Viscosity · Used for QC & Academic Institutions

Brookfield also offers several special purpose instruments which are used to perform a specific type of test or are used to evaluate certain types of materials. 6

TEL 800-628-8139 or 508-946-6200

FAX 508-946-6262

www.brookfieldengineering.com

Questions to Consider
1. What is the viscosity range of your material: Low, medium, high? 2. What rotational speeds or shear rates are important? 3. How much sample is available for testing? 4. Is temperature measurement/control necessary? 5. Do you need to record the viscosity data?

Model Selection Table Brookfield Standard Viscometers/Rheometers
ISC P(m OSI Pa · TY RAN s) GE CO (mP SIT a· Y R s) ANG E

**MODEL
LVT LVDV-E LVDV-IP LVDV-II+P LVDV-IIIU RVT RVDV-E RVDV-IP RVDV-II+P RVDV-IIIU HAT HADV-E HADV-IP HADV-II+P HADV-IIIU HBT HBDV-E HBDV-IP HBDV-II+P HBDV-IIIU
LOW VISCOSITY

The Selection Method
The Model Selection Table (shown at right) shows detailed information on standard Brookfield Viscometers/Rheometers, including the Dial Reading, DV-E, DV-I Prime, DV-II+Pro, and DV-III Ultra. The Applications Table (shown at lower right) shows information on typical applications of the standard Brookfield viscosity ranges. There may be industry or supplier/vendor specifications that you need to duplicate. Before making a final selection, we suggest that you confer with people in your industry to find out which Brookfield Viscometer they are using so that your data can be correlated. More application details may be found throughout this catalog for other Brookfield instruments on the following pages: CAP1000+/2000+ Viscometers PVS Rheometer
(p22-23) (p24-28) (p18-19)

YR-1 Rheometer KU-2 Viscometer Texture Analyzer

(p30-31) (p32) (p56-61)

R/S Plus series Rheometers

In addition, you may wish to call us and discuss your application or refer to our extensive library of technical papers which covers a complete spectrum of applications. We can also test your materials at Brookfield to recommend the instrument most suitable for your application.

1* 1* 1* 1* 1* 100 100 100 100 100 200 200 200 200 200 800 800 800 800 800

2M 2M 2M 6M 6M 8M 13 M 13 M 40 M 40 M 16 M 26 M 26 M 80 M 80 M 64 M 104 M 104 M 320 M 320 M

8 18 18 54 selectable 0.01 to 250 10 18 18 54 selectable 0.01 to 250 10 18 18 54 selectable 0.01 to 250 10 18 18 54 selectable 0.01 to 250

** Standard torque range values M = 1 million * Minimum ranges can be extended to as low as 1 cP with the use of Brookfield Accessories

Spindles
Standard Brookfield Viscometers/Rheometers are supplied with a standard spindle set constructed of stainless steel (#302). Additional spindle options are available in #316 stainless steel or with Teflon coating for increased corrosion resistance. Other spindles and accessories are also available. (p45-48)

Applications Table
Consider application and viscosity range when selecting model (LV, RV, HA, HB)
LV SERIES ­ LOW VISCOSITY

Cylindrical Spindles
Cylindrical spindles are particularly valuable when measuring non-Newtonian fluids and are applicable to any Brookfield Viscometer model with the use of appropriate range tables. Cylindrical spindles may be substituted for standard spindles upon request.

Adhesives (solvent base) Biological Fluids Chemicals Cosmetics Dairy Products Hot Waxes

HIGH VISCOSITY

MEDIUM VISCOSITY

Inks Juices Latex Oils Paints and Coatings Pharmaceuticals

Photo Resist Polymer Solutions Rubber Solutions Solvents

RV SERIES ­ MEDIUM VISCOSITY

LV Spindle Set

RV/HA/HB Spindle Set

Optional Cylindrical Spindle Set

Adhesives (hot melt) Asphalt (SHRP) Ceramic Slurries Creams Dairy Products Food Products

Gums Inks (screen printing) Organisols Paints Paper Coatings Paper Pulp

Plastisols Starches Surface Coatings Toothpaste Varnish

HA/HB SERIES ­ HIGH VISCOSITY

Need additional assistance? Our website, www.brookfieldengineering.com, contains additional information on the measurement selection process as well as detailed application notes.

Asphalt Caulking Compounds Chocolate Epoxies Gels Inks (ballpoint, offset, lithographic) Molasses

Pastes Peanut Butter Putty Roofing Compounds Sealants Sheet Molding Compound Tars
7

#o f Sup Spind plie les d

Min VIS . cP

Ma x V .c

SPE BER OF EDS

NU M

4 4 4 4 4 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6

BROOKFIELD _ VISCOMETERS / RHEOMETERS

DV-II+Pro Viscometer
TM

our most versatile continuous sensing viscometer

Displayed Info: - Viscosity (cP or mPa·s) - Temperature (°C or °F) - Shear Rate/Stress - % Torque - Speed/Spindle Built-in Options - Timed Tests - Choice of Units - Choice of Speeds Scroll Keys for Simple Selection of Speed & Spindle 54 selectable speeds provide superior range of viscosity/shear rate measurements Accuracy: ±1.0% of range Repeatability: ±0.2% Built-in RTD Temperature Probe Auto Range Showing - Full Scale Range (FSR) at 100% - Maximum viscosity measured with Spindle/Speed combination Bi-directional RS-232 PC Interface provides optional computer control and automatic data gathering capability Download custom test programs with DV Loader software (included with instrument)

What's Included?
Instrument 6 spindles (RV/HA/HB) or 4 spindles (LV)
(p45) (p45)

DV Loader software E RTD Temperature Probe Spindle Guard Leg* Lab Stand (Model S) Carrying Case
*Not applicable to HA or HB torque models (p50)

Optional Accessories
Rheocalc32 Software E Wingather Software E Ball Bearing Suspension (RV/HA/HB) Viscosity Standards
(p52) (p45) (p50) (p50)

RV/HA/HB-1 Spindle

EZ-Lock Spindle Coupling System Quick Action Lab Stand Temperature Bath UL Adapter Thermosel
(p40) (p50) (p33-35) (p38)

Small Sample Adapter
(p36)

Helipath Stand with T-bar Spindles Spiral Adapter DIN Adapter
(p44) (p44)

(p42)

Quick Connect/Extension Links Vane Spindles
(p43 & 48) (p51)

(p49)

Protective Keypad Covers

VISCOSITY RANGE cP(mPa·s) MODEL Min. Max.
LVDV-II+P 1 6M RVDV-II+P 100 40M HADV-II+P 200 80M HBDV-II+P 800 320M

SPEEDS RPM
Number of Increments

.01-200 .01-200 .01-200 .01-200

54 54 54 54

1 cP achieved with UL Adapter accessory. 15 cP on LV with standard spindles. Minimum viscosity is achieved with optional RV/HA/HB-1 spindle. M = 1 million cP = Centipoise mPa·s = Millipascal·seconds

8

TEL 800-628-8139 or 508-946-6200

FAX 508-946-6262

www.brookfieldengineering.com

DV Loader Software

Included

CREATE CUSTOM TESTS USING YOUR PC

DV Loader allows users to create repeatable custom tests with choices of parameters for speed, test duration, etc. to be downloaded from a PC to a DV-II+ Pro Viscometer. Disconnect the DV-II+Pro from the PC for secure, user-defined test methods.

Connect DV-II+Pro to a PC to create up to 10 custom tests on your PC and then download test parameters to your viscometer

Rheocalc32 Software

DV-II+Pro CP
Optional

GET TOTAL CONTROL OF YOUR INSTRUMENT AND TEST PARAMETERS

Automatically control and collect data with Rheocalc32 and a dedicated computer. Rheocalc32 can analyze data, generate multiple plot overlays, print tabular data, run math models and perform other time-saving routines. Data can be saved in the program or exported to Excel. Controls test parameters with powerful scripting capabilities Wizard for self-guiding creation of test programs Looping functions for repetitive tasks Automates data collection to save time Math modeling for yield stress calculations, plastic index Plot up to four data sets for comparisons

The DV-II+Pro is available in a Wells/Brookfield Cone & Plate Version
Must be ordered when instrument is first purchased. (p16)

Wingather Software

Optional

DATA COLLECTION SOFTWARE TO COLLECT, ANALYZE AND RECORD TEST DATA

Wingather software provides an easy way to gather data and plot graphs while creating permanent test records. Data can be saved in the program or exported to Excel. Automates data collection to save time Reduces operator error Math modeling for yield stress calculations, plastic index Plot up to four data sets for comparisons

DV-II+Pro EXTRATM Viscometer
The "EXTRA" combines all the versatile viscosity testing capabilities of a DV-II+Pro with time and money saving features such as a durable ball bearing suspension system, EZ-Lock Spindle Coupling, Quick Action Lab Stand and FREE Rheocalc software.

9

BROOKFIELD _ VISCOMETERS / RHEOMETERS

DV-I Prime Viscometer
TM
Displayed Info: - Viscosity (cP or mPa·s) - % Torque - Speed/Spindle - Temperature (°C or °F)
if optional RTD Temperature Probe is installed

The only viscometer in its class to offer continuous sensing and data display!

What's Included?
Instrument 6 spindles (RV/HA/HB) or 4 spindles (LV)
(p45) (p45)

RS-232 PC interface for use with optional Wingather Software Analog outputs for recording torque and temperature 18 speeds provide great range capability Direct access to time measurement function (time to torque, time to stop) Accuracy: ±1.0% of range Repeatability: ±0.2% Output connection to printer Auto Range Showing - Full Scale Range (FSR) at 100% - Maximum viscosity measured with Spindle/Speed combination Scroll Keys for Simple Selection of Speed & Spindle Optional RTD Temperature Probe DVP-94Y
Instrument must be configured upon purchase.

Spindle Guard Leg* Lab Stand (Model S) Carrying Case
*Not applicable to HA or HB torque models (p50)

Optional Accessories
Wingather Software E RTD Temperature Probe Ball Bearing Suspension (RV/HA/HB) Viscosity Standards
(p52) (p45) (p50) (p50) (p50)

RV/HA/HB-1 Spindle

Quick Action Lab Stand Temperature Bath UL Adapter Thermosel
(p40)

EZ-Lock Spindle Coupling System
(p33-35) (p38)

Small Sample Adapter
(p36)

Helipath Stand with T-bar Spindles Spiral Adapter DIN Adapter
(p44) (p44)

(p42)

Quick Connect/Extension Links Vane Spindles
(p43 & 48) (p51)

(p49)

Temperature off-set capability to ±1°C

Protective Keypad Covers

VISCOSITY RANGE cP(mPa·s) MODEL
LVDV-IP RVDV-IP HADV-IP HBDV-IP

SPEEDS RPM
Number of Increments

Min.

Max.

1* 2M 100 13M 200 26M 800 104M

.3-100 .3-100 .3-100 .3-100

18 18 18 18

* Minimum ranges can be extended to as low as 1 cP with the use of Brookfield Accessories ** Standard torque range values M = 1 million cP = Centipoise mPa·s = Millipascal·seconds

10

TEL 800-628-8139 or 508-946-6200

FAX 508-946-6262

www.brookfieldengineering.com

Wingather Software

Optional

DATA COLLECTION SOFTWARE TO COLLECT, ANALYZE AND RECORD TEST DATA

Wingather software provides an easy way to gather data and plot graphs while creating permanent test records. Data can be saved in the program or exported to Excel. Automates data collection to save time Reduces operator error Math modeling for yield stress calculations, plastic index Plot up to four data sets for comparisons

DV-I Prime CP
The DV-I Prime is available in a Wells/Brookfield Cone & Plate Version
Must be ordered when instrument is first purchased. (p16)

11

BROOKFIELD _ VISCOMETERS / RHEOMETERS

DV-E Viscometer
TM

our lowest cost digital viscometer

No calculations required - Direct reading of viscosity in cP or mPa·s Displayed Info: - Viscosity (cP or mPa·s) - % Torque - Speed/Spindle Easy-to-Use: - Flip a switch - Turn a knob Spindle/Speed Selection Flip to "Speed" - Turn the knob - Choose RPM Flip to "Spindle" - Turn the knob - Choose spindle Auto Range push for determining full scale range (FSR) viscosity 18 Speeds for complete range capability Accuracy: ±1.0% of range Repeatability: ±0.2%

What's Included?
Instrument 6 spindles (RV/HA/HB) or 4 spindles (LV)
(p45) (p45)

Spindle Guard Leg* Lab Stand (Model A) Carrying Case
*Not applicable to HA or HB torque models (p50)

Optional Accessories
Viscosity Standards
(p52) (p45) (p50)

RV/HA/HB-1 Spindle Temperature Bath UL Adapter Thermosel
(p40)

Quick Action Lab Stand Small Sample Adapter
(p36)

(p33-35) (p38)

Helipath Stand with T-bar Spindles Spiral Adapter DIN Adapter
(p44) (p44)

(p42)

Quick Connect/Extension Links Vane Spindles (p43 & 48)

(p49)

VISCOSITY RANGE cP(mPa·s) MODEL
LVDV-E RVDV-E HADV-E HBDV-E

SPEEDS RPM
Number of Increments

Min.

Max.

1 2M 100 13M 200 26M 800 104M

.3-100 .3-100 .3-100 .3-100

18 18 18 18

1 cP achieved with UL Adapter accessory. 15 cP on LV with standard spindles. Minimum viscosity is achieved with optional RV/HA/HB-1 spindle. M = 1 million cP = Centipoise mPa·s = Millipascal·seconds

12

TEL 800-628-8139 or 508-946-6200

FAX 508-946-6262

www.brookfieldengineering.com

Dial Reading Viscometer
our original...over 75 years!
The Worldwide Standard Viscometer Easy­to­Select Speeds Electronic Drive means quiet, reliable operation Analog display - Shows % Torque - Use Factor Finder to convert reading to centipoise Simple-to-use, easy setup 2­Year Limited Warranty Available in explosion proof U.L. Class 1, Group D locations (w/o Electronic Drive) Accuracy: ±1.0% of range Repeatability: ±0.2%

What's Included?
Instrument 6 spindles (RV/HA/HB) or 4 spindles (LV)
(p45) (p45)

Spindle Guard Leg* Lab Stand (Model A) Carrying Case
*Not applicable to HA or HB torque models (p50)

Optional Accessories
Viscosity Standards
(p52) (p45) (p50)

RV/HA/HB-1 Spindle Temperature Bath UL Adapter Thermosel
(p40)

Quick Action Lab Stand Small Sample Adapter
(p36)

(p33-35) (p38)

Helipath Stand with T-bar Spindles Spiral Adapter DIN Adapter
(p44) (p44)

(p42)

Quick Connect/Extension Links Vane Spindles
(p43 & 48)

(p49)

VISCOSITY RANGE cP(mPa·s) MODEL
LVT RVT HAT HBT

SPEEDS RPM
Number of Increments

Min.
1 100 200 800

Max.
2M 8M 16M 64M

.3-60 .5-100 .5-100 .5-100

8 10 10 10

1 cP achieved with UL Adapter accessory. 15 cP on LV with standard spindles. Minimum viscosity is achieved with optional RV/HA/HB-1 spindle. M = 1 million cP = Centipoise mPa·s = Millipascal·seconds

Easy Speed Adjustment and On/Off Control

13

BROOKFIELD _ VISCOMETERS / RHEOMETERS

Falling Ball Viscometer
...Newtonian measurements made simple and easy!
The Brookfield Falling Ball Viscometer uses the simple -- but precise -- Höppler principle to measure the viscosity of Newtonian liquids by measuring the time required for a ball to fall under gravity through a sample-filled tube. Set of six balls to test a wide variety of samples Connection to circulating bath for temperature control of sample Temperature Probe Pivot bearing allows for quick and easy tube rotation for repeat test Model KF40 (shown) variable angle allows for greater viscosity range Model KF30 (also available) fixed angle complies with DIN 53015 Viscosity Range: 0.5 to 70,000 mPa·s (cP) Accuracy: 0.5% to 2.0% (depending on ball used)

What's Included?
Instrument Set of six (6) balls Temperature Probe Carrying Case

Optional Accessories
Temperature Bath (p33-35) Viscosity Standards
(p52)

Special Temperature Probes

Applications
Beverages Coatings Cosmetics Detergents Food Paint Petroleum Products Pharmaceuticals Polymers Soap

14

TEL 800-628-8139 or 508-946-6200

FAX 508-946-6262

www.brookfieldengineering.com

How It Works
The Falling Ball Viscometer is based on the measuring principle by Höppler for simple but precise dynamic viscosity measurement of transparent Newtonian fluids. The basic concept is to measure the elapsed time required for the ball to fall under gravity through a sample-filled tube inclined at an angle*. The tube is mounted on a pivot bearing which quickly allows rotation of the tube 180 degrees, thereby allowing a repeat test to run immediately. Three measurements are taken and the average time it takes for the ball to fall is the result. A conversion formula turns the time reading into a final viscosity value. The Falling Ball Viscometer is used for quality control in various industries as well as in academic institutions to illustrate scientific method. The ease of use and straightforward method for recording time measurements ensures meaningful test results.
*Model KF30 has a fixed angle of 80 degrees; Model KF40 can be angled at 50, 60, 70 and 80 degrees.

Ball Set with Case
The Falling Ball Viscometer comes complete with a set of six (6) balls. See Specifications for material construction.

SPECIFICATIONS
Viscosity Range: 0.5 mPa·s (cP) to 70,000 mPa·s (cP) Accuracy: 0.5% - 2.0% depending on choice of ball Ball set Material of Construction: Balls 1 and 2: Boron Silicate Glass Balls 3 and 4: Nickel-iron Balls 5 and 6: Steel 11.0 mm to 15.81 mm Ball Diameter: Fall Time of Ball in Measurement: 30 to 300 seconds** Length of Measurement Zone in the Tube: 100 mm Operating Temperature Range: -60°C to +150°C Sample Tube Volume: 40mL Viscometer Dimensions: 180 x 220 x 330 mm
**Falling times greater than 300 seconds allow measurement of liquids above 70,000 mPa·s (cP)

KF40 with Bath
Use with a Brookfield Circulating Bath permits rapid temperature control of sample for more accurate and repeatable results.

15

BROOKFIELD _ VISCOMETERS / RHEOMETERS

Wells/Brookfield Cone & Plate
TM

for small samples

Determine absolute viscosity of small samples (0.5 ­ 2.0 mL) Available in these models - DV-III Ultra Rheometer - DV-II+Pro Viscometer - DV-I Prime Viscometer Accuracy: ±1.0% of range Repeatability: ±0.2% Electronic Gap AdjustmentTM - Simplified setup - Accurate - Easy-to-use RTD Temperature Sensor in Sample Cup (Optional) provides direct measurement of sample temperature Control Sample Temperature using a Brookfield circulating water bath (p27) Rapid temperature control due to small sample size Temperature Range: - 1°C to 100°C Precise shear rates for determining a material's flow curve behavior

What's Included?
Instrument Lab Stand
(p50) (p46)

Choice of one Cone Spindle Sample Cup
(p46)

Optional Accessories
Embedded Temperature Probe in Sample Cup (p46) Luer and Purge fittings Ball Bearing Suspension Viscosity Standards
(p52) (p33-35) (p50) (p46)

Additional Cone Spindles

Circulating Temperature Bath

Rheocalc32 Software E (DV-III+ Ultra & DV-II+Pro only) Wingather Software E (DV-II+Pro only) Protective Keypad Covers
(p51)

Viscosity Range* cP(mPa·s)
Con eS Sam pindle : CP ple She Volu E-40 ar R me: .5 ate (se - mL c 1) : 7. 5N Con eS pin Sam d ple le: CP She Volu E-41 ar R me: 2. ate (se - 0mL c 1) : 2. 0N Con eS Sam pindle : CP ple She Volu E-42 ar R me: 1. ate (se - 0mL c 1) : 3. 84N Con eS pin Sam dle : CP ple She Volu E-51 ar R me: .5 ate (se - mL c 1) : 3. 84N Con eS pin Sam d ple le: CP She Volu E-52 ar R me: .5 ate (se - mL c 1) : 2. 0N

SPEEDS RPM
Number of Increments

MODEL

.1 - 3K LVDV-IIIUCP .2 - 3K LVDV-II+PCP .3 - 1K LVDV-IPCP 1 - 32K RVDV-IIIUCP RVDV-II+PCP 1.6 - 32K 3 - 10K RVDV-IPCP 2.6 - 65K HADV-IIIUCP 3 - 65K HADV-II+PCP 6.6 - 21K HADV-IPCP HBDV-IIIUCP 10.5 - 261K HBDV-II+PCP 13 - 261K 26 - 87K HBDV-IPCP
M = 1 million K = 1 thousand

.2 - 6K .5 - 11K .3 - 6K .6 - 11K .6 - 2K 1 - 3K 2 - 64K 5 - 122K 3 - 64K 6 - 122K 6 - 21K 12 - 41K 5 - 128K 10 - 245K 6 - 128K 12 - 245K 12 - 42K 24 - 81K 39 - 982K 20 - 512K 49 - 982K 25.6 - 512K 98 - 327K 51 - 170K
mPa·s = Millipascal·seconds

2 - 48K 2 - 48K 5 - 16K 20 - 512K 25 - 512K 51 - 170K 41 - 1M 51 - 1M 102 - 341K 163 - 4M 204 - 4M 409 - 1M
mL = Milliliter

3 - 92K 4 - 92K 9 - 30K 39 - 983K 49 - 983K 98 - 327K 78 - 2M 98 - 2M 196 - 655K 314 - 7.8M 393 - 7.8M 786 - 2.6M

.01 - 250 .01 - 200 0.3 - 100 .01 - 250 .01 - 200 0.3 - 100 .01 - 250 .01 - 200 0.3 - 100 .01 - 250 .01 - 200 0.3 - 100

2.6K 54 18 2.6K 54 18 2.6K 54 18 2.6K 54 18

cP = Centipoise

N = RPM

e.g. Spindle CPE-40 7.50 x 10 (rpm) = 75.0 sec-1 * Dependant upon cone selected.

16

TEL 800-628-8139 or 508-946-6200

FAX 508-946-6262

www.brookfieldengineering.com

Rheocalc32 Software

Optional

GET TOTAL CONTROL OF YOUR INSTRUMENT AND TEST PARAMETERS

Electronic Gap LED's Vernier Adjustment Ring Cone Spindle Cup
Optional Embedded Temperature Probe (not shown) for direct temperature measurement of sample

Automatically control and collect data with Rheocalc32 and a dedicated computer. Rheocalc32 can analyze data, generate multiple plot overlays, print tabular data, run math models and perform other time-saving routines. Data can be saved in the program or exported to Excel. Controls test parameters with powerful scripting capabilities Wizard for self-guiding creation of test programs Looping functions for repetitive tasks Automates data collection to save time Math modeling for yield stress calculations, plastic index Plot up to four data sets for comparisons

Purge Fittings
choice of 2, 3, or 4

Wingather Software

Luer Fitting
Optional
for sample inlet

DATA COLLECTION SOFTWARE TO COLLECT, ANALYZE AND RECORD TEST DATA

Wingather software provides an easy way to gather data and plot graphs while creating permanent test records. Data can be saved in the program or exported to Excel. Automates data collection to save time Reduces operator error Math modeling for yield stress calculations, plastic index Plot up to four data sets for comparisons

Optional Sample Cup
The Optional Sample Cup has luer and purge fittings for introducing and removing test sample while cup remains attached to instrument

17

BROOKFIELD _ VISCOMETERS / RHEOMETERS

CAP 1000+ & CAP 2000+
TM

TM

Cone & Plate Viscometers

Keypad for direct input of test parameters Cone Spindle is easily removed for cleaning Easy­to­Use Control Handle for accurate, automatic cone positioning Designed to handle repetitive testing in production environments with easy setup and cleaning 4­Line Display allows simultaneous viewing of all test parameters Choice of instruments: CAP1000+ (single speed) CAP2000+ (variable speed) Automatic cone/gap positioning Small sample size less than 1 mL Built-in Peltier Plate for temperature control of sample: L Series: 5°C -- 75°C H Series: 50°C -- 235°C

What's Included?
Instrument Choice of Torque Range:
High Torque (ICI Specification): 181,000 dyne · cm Low Torque: 7,970 dyne · cm

Choice of One Cone Spindle

(p42)

Choice of Temperature Control: L or H

Optional Accessories
CAP Viscosity Standards Additional Cone Spindle Capcalc32 Software E Protective Keypad Covers
(p51) (p53) (p46)

CAP1000+
Single speed 750 or 900 rpm instrument, ideal for QC. Optional choice of alternative speed is available upon request. See examples below at 400 rpm and 100 rpm.

CAP2000+
Variable speed 5-1000 rpm instrument ideal for R&D as well as more detailed QC testing. Automated PC control (using optional Capcalc32 software).

VISCOSITY RANGE cP(mPa·s) MODEL Min. Max.
CAP 1000+ see chart on CAP 2000+ (p15)
* Dependant on cone selected. M = 1 million K = 1 thousand cP = Centipoise

SPEEDS RPM
Number of Increments

900/750 2 5-1K 995
mPa·s = Millipascal·seconds

18

TEL 800-628-8139 or 508-946-6200

FAX 508-946-6262

www.brookfieldengineering.com

Capcalc32 Software

Optional

TURN YOUR CAP2000+ VISCOMETER INTO A MORE POWERFUL RHEOMETER

Capcalc32 allows control of the CAP2000+ Viscometer while providing automatic data capture and graphical display. Automate your CAP 2000+ Viscometer and generate flow curves quickly and easily. Controls test parameters with powerful scripting capabilities Looping functions for repetitive tasks Automates data collection to save time Reduces operator error Math modeling for yield stress calculations, plastic index Plot up to four data sets for comparisons

Applications
MEDIUM VISCOSITY

Perfect for Paints & Coatings
Coatings Industrial Coatings Inks (screen printing) Organisols Paints Paper Coatings Plastisols Gels Inks (ballpoint, offset, lithographic) Molasses Pastes Roofing Compounds Resins Starches Surface UV Coatings Varnish Meets Industry Standards: ASTM D4287, ISO 2884, BS 3900 High Shear Rate Cone & Plate (10,000 sec-1)

Adhesives (hot melt) Architectural Coatings Autocoats (Hi-performance) Creams Food Products Gels Gums
HIGH VISCOSITY

Adhesives Asphalt Compound Chocolate Composite Polymers Epoxies

Sealants Sheet Molding Tars Vinyl Esters

CAP Cone Viscosity Ranges (Poise)
.0N -1 ): 2 L (sec 00µ ate : 17 7 ar R ume P-0 She le Vol dle: CA p n Sam ne Spi Co .3N -1 ): 3 L (sec 30µ ate me: 6 ar R olu P-0 She mple V dle: CA in Sa e Sp Con .3N -1 ): 3 L (sec 67µ ate me: 5 ar R olu P-0 She mple V dle: CA Sa Spin e Con .3N -1 ): 3 L (sec 34µ ate e: 1 4 ar R lum P-0 She ple Vo dle: CA Sam e Spin Con N 3.3 -1 ): 1 µL (sec : 24 ate ume -03 ar R Vol AP She ple le: C Sam Spind e Con N 3.3 -1 ): 1 µL (sec : 38 ate ume -02 ar R Vol AP She ple le: C Sam Spind e Con N 3.3 -1 ): 1 µL (sec : 67 ate ume -01 ar R Vol AP She ample ndle: C S Spi e Con .0N -1 ): 2 L µ (sec 400 ate me: -08 ar R olu CAP Shemple V ndle: Sa e Spi Con .0N -1 ): 2 L (sec 00µ ate e: 1 9 ar R lum P-0 She ple Vo dle: CA Sam e Spin Con .0N -1 ): 5 L (sec 70µ ate e: 1 0 ar R lum P-1 She ple Vo dle: CA Sam e Spin Con

MODEL

HIGH TORQUE N/A N/A N/A .25-2.5 10-100 4-40 2-20 1000+ @750rpm 1-10 .5-5 N/A N/A N/A .2-2 8-83 3-33 1-16 1000+ @900rpm .8-8 .4-4 12.5-125* .78-7.81* 3.13-31.3* .375-4.6 15-187 6-75 1000+ @400rpm 3-37.5 .75-9.3 1.5-18.7 12.5-10K* 3.13-2.5K* .78-625* .2-375 8-15K 3-6K 2000+ @5-1000rpm 1-3K .8-1.5K .4-750 LOW TORQUE (for applications requiring low shear rates for low/medium viscosity fluids, an optional low torque 797-7,970 dyne·cm instrument can be ordered) 2.2-22 .54-5.4 .13-1.3 .2-.81 3.3-33 1.3-13 .65-6.5 .33-3.3 1000+ @100rpm .2-1.6 .2-440 .2-108 .2-26 .2-16 .2-660 .2-260 .2-130 2000+ @5-1000rpm .2-66 .2-32
µL = microLiter K = 1 thousand P = poise 1 Pa·s = 10 poise N = RPM e.g. Cone CAP-01 13.3 x 10 (rpm) = 133 sec-1 *Maximum speed recommended with this spindle is 400 rpm. Viscosity range indicated is for operation at 400 rpm. Special speed instrument. Note: Viscosity ranges shown above are for illustration. The exact range will depend upon instrument configuration.

N/A N/A 1-10* 1-1K* .22-2.2 .2-44

19

BROOKFIELD _ VISCOMETERS / RHEOMETERS

DV-III Ultra Rheometer
TM

for measuring viscosity and yield stress

The "all-in-one" tool to easily predict a material's complete flow behavior Displayed Info: - Viscosity (cP or mPa·s) - Temperature (°C or °F) - Shear Rate/Stress - % Torque - Speed/Spindle - Step Program Status - Math Model Calculations 2600 Speeds to characterize a wide range of flow behavior Built-in math models for data analysis in stand-alone mode. E.g. Casson, Bingham, Power Law Analyze characteristics such as yield stress, flow curves, (mixing, pumping, spraying), leveling and recovery Download custom test programs with RheoLoader software (included with instrument)

What's Included?
Instrument 6 spindles (RV/HA/HB) or 4 spindles (LV) (p45) RheoLoader software E EZ-Yield Software E RTD Temperature Probe Spindle Guard Leg* Lab Stand Base Carrying Case
*Not applicable to HA or HB torque models (p45)

Optional Accessories
Rheocalc32 Software E Ball Bearing Suspension Viscosity Standards
(p52) (p45) (p50) (p50)

RV/HA/HB-1 Spindle Temperature Bath UL Adapter Thermosel
(p40)

EZ-Lock Spindle Coupling System
(p33-35) (p38)

Small Sample Adapter
(p36)

Helipath Stand with T-bar Spindles Spiral Adapter DIN Adapter
(p44) (p44)

(p42)

Quick Connect/Extension Links Vane Spindles
(p43 & 48) (p51)

(p49)

Protective Keypad Covers Stand-alone programming: Enter test method steps, temperature requirements, start program, see results on built-in display Built-in RTD Temperature Probe Accuracy: ±1.0% of range Repeatability: ±0.2% USB Connectivity
FAX 508-946-6262 www.brookfieldengineering.com

Bi-directional RS-232 PC interface provides optional computer control and automatic data gathering capability Complete computer control using optional Rheocalc32 software lets you control all aspects of rheological testing directly from the computer
20 TEL 800-628-8139 or 508-946-6200

VISCOSITY RANGE cP(mPa·s) MODEL Min. Max.

SPEEDS RPM
Number of Increments

LVDV-IIIU 1 6M .01-250 RVDV-IIIU 100 40M .01-250 HADV-IIIU 200 80M .01-250 HBDV-IIIU 800 320M .01-250 5xHBDV-IIIU 4K 1.6B .01-250

2.6K 2.6K 2.6K 2.6K 2.6K

1 cP achieved with UL Adapter accessory. 15 cP on LV with standard spindles. Minimum viscosity is achieved with optional RV/HA/HB-1 spindle. B = 1 billion M = 1 million K = 1 thousand cP = Centipoise mPa·s = Millipascal·seconds

RheoLoader Software

Included

CUSTOMIZE YOUR TEST CRITERIA FOR ROUTINE PRODUCT QC

This exclusive Brookfield software allows you to create customized programs for your instrument, each with as many as 50 commands. Once a program is downloaded from a host computer, comprehensive viscosity tests can be run automatically in stand-alone mode.

EZ-Yield Software

Included

Yield tests can be performed with EZ-Yield software and vane spindles.

TORQUE RANGE
LV RV HA HB 5xHB

SHEAR STRESS RANGE Pa
.5-100 1-200 4-800 20-4K

DV-III Ultra CP
The DV-III Ultra is available in a Wells/Brookfield Cone & Plate Version
Must be ordered when instrument is first purchased. (p16)

dyne/cm2
5-1K 10-2K 40-8K 200-40K

Contact Brookfield

Rheocalc32 Software

Optional

GET TOTAL CONTROL OF YOUR INSTRUMENT AND TEST PARAMETERS

Automatically control and collect data with Rheocalc32 and a dedicated computer. Rheocalc32 can analyze data, generate multiple plot overlays, print tabular data, run math models and perform other time-saving routines. Data can be saved in the program or exported to Excel. Controls test parameters with powerful scripting capabilities Wizard for self-guiding creation of test programs Looping functions for repetitive tasks Automates data collection to save time Math modeling for yield stress calculations, plastic index Plot up to four data sets for comparisons

The instrument shown is a DV-III Ultra. These spindles also work well with other Brookfield Viscometers.

DV-III Ultra Special Extras Offer
Includes our ball bearing suspension system, EZ-Lock Spindle Coupling System and FREE Rheocalc software.

21

BROOKFIELD _ VISCOMETERS / RHEOMETERS

PVS Rheometer
TM
Robust Motor capable of speeds up to 1000 rpm Quick and easy setup in minutes Safety Relief Valve 1000psi (high pressure) Avoids sample boil-off Couette Geometry Outside Cylinder Rotates, "Bob" inside remains stationary, generating shear rates up to 1700 sec-1 RTD on the inner cylinder insures accurate sample temperature measurement Test to industry standards Vacuum to high pressure measurements up to 1,000 psi Hastelloy C cup and bobs for operation in severe field environments Low Shear Rate Viscosity (LSRV) measurement to .02 sec-1 Temperature conditions: from -40°C to +260°C

1' x 1' x 2' instrument for portable site-to-site mobility

What's Included?
Instrument Choice of spindle (bob) Sample Cup
(p41) (p41)

RheoVision software E Carrying Case E

Optional Accessories
Viscosity Standards Computer Temperature Control Bath Thermo Bath (shown below)
Available with triple annulus geometry for increased sensitivity when measuring low viscosity fluids (p52) (p47)

Additional spindle (bobs)

22

TEL 800-628-8139 or 508-946-6200

FAX 508-946-6262

www.brookfieldengineering.com

RheoVision® Software

Optional

FOR AUTOMATION AND CONTROL OF ALL TEST PARAMETERS

Specifically designed for sophisticated rheological analysis, RheoVision makes viscosity measurement under pressurized and temperature controlled conditions an easy task. Powerful scripting language provides simple to complex data collection programs including automatic calculation of yield stress using Bingham, Herschel-Bulkley, Power Law equations. Enhanced graphing capabilities Instantaneous flow curves Built in math modeling User-friendly ramp wizard for quick API testing Seal history tracking feature

Thermo Bath option Applications
Fracturing Fluids Petroleum Products Drilling Muds Black Liquor Volatile Chemicals for sample heating with small space requirement. Call for details.

PVS Rheometer Ranges BOB/STATOR VISCOSITY RANGE SAMPLE CUP cP(mPa·s)
PVS-B1-D-HC PVS-B2-D-HC PVS-B5-D-HC PVS-TA5B5-D-HC 2-5M 20-36M 5-10M .5-1M

SHEAR RATE (sec-1)
1.7N 0.38N 0.85N 0.85N

SAMPLE VOLUME (mL)*
23 40 30 175

*±1mL HC = Hastelloy C M = 1 million N = RPM mL = Milliliter

VISCOSITY RANGE cP(mPa·s) MODEL
PVS

SPEEDS RPM
Number of Increments

Min.
.5

Max.
36M

.05-1K

10K

Carrying Case
for portability in the field
23

* Ranges depend on "Bob" spindle selected. M = 1 million K = 1 thousand cP = Centipoise mPa·s = Millipascal·seconds

BROOKFIELD _ VISCOMETERS / RHEOMETERS

R/S Plus Series Rheometers
TM

for Controlled Rate/Stress Measurement

R/S Plus Series of rheometers represent the best that Brookfield has to offer -- instruments that operate both in controlled shear rate (rpm) and controlled shear stress (torque) modes -- for sophisticated rheological analysis. With automatic data collection and analysis using optional Rheo3000 software, R/S Plus Rheometers offer greater flexibility and features than other high-end rheometers in their class -- at a fraction of the cost. R/S Rheometers have a durable design with rapid bob (spindle) attachment and easyto-clean surfaces for years of trouble-free operation. Increased measurement capabilities range from simple single-point viscosity tests to comprehensive rheological profiling. Evaluate material behavior from initial yield stress through full flow curve response at variable shear rates to relaxation, recovery and creep. The R/S Plus is available in four configurations: coaxial cylinder (Model R/S-CC), cone and plate (Model R/S-CPS), soft solids tester with vane spindles (Model R/S-SST), or portable version (Model RC-1).

Some popular applications include:
ADHESIVES: RS-CPS tests a variety of silicone-based adhesives at temperatures up to 135°C. Advantages include small sample volume (< 2mL), rapid temperature equilibrium with P1 Peltier plate, variable shear rate (to 6000 sec-1) to duplicate conditions for actual adhesive use, quick test time (< 2 min). ADHESIVE INGREDIENTS: RS-CPS with Peltier control excels at rapid QC measurements at defined shear rates. Optional Peltier plate changes temperature much more quickly than bath/circulator. Test throughput increases dramatically. BIOMASS: RS-CC with vane spindle in coax chamber measures biomass fluids used for biofuel production. Easily handles suspended solids and evaluates important flow properties by simulating what happens to the material during pumping in production. CHOCOLATE: RS-CC is instrument of choice for select manufacturers who run 24/7 operations requiring robust, reliable performance. Choice of optional serrated bob (spindle). Conforms to DIN and ISO test methods which quantify yield stress and consistency using Casson analysis. Affordable alternative to higher priced rheometers. DAIRY: RS-CC with double-gap geometry measures low viscosity (<0.1 Pa·s) dairy products ranging from skim milk to thicker creams. GYPSUM: RS-SST is popular choice for measurement of joint compound manufactured by the gypsum industry in accordance with ASTM C474. Small footprint, data display in BU units, and robust design make it ideal for lab and production floor use. PESTICIDES: RS-CC with double-gap geometry measures various low viscosity formulations (0.02 Pa-s) at shear rates up to 2500 sec-1. Provides reliable capability in a busy QC lab measuring dozens of samples each day. PHARMACEUTICAL: RS-CPS with open plate design for easy sample placement accommodates a variety of small sample sizes (< 4mL) and rapid temperature control using the Peltier option (P1). Produces quick profiling of flow behavior, including yield stress and creep, important properties for characterizing ointments. PIGMENT DISPERSIONS: RS-CPS with Peltier (P1) is used by a range of industrial markets, including plastics and paints. Handles broad viscosity range from thin formulations (0.025 Pa·s) to non-flowing pastes. Broad shear rate capability simulates both processing of materials (pumping and mixing) and application of material (brushing and spraying). SAUCES AND SYRUPS: RS-CPS with Peltier (P2) replaces traditional hour-long viscosity tests which measure product from a cooking vessel after it cools to room temperature. Peltier option cools sample to 25°C in less than 1 minute, greatly reducing test time. SLUDGE/SLURRIES: RS-SST with vane spindle geometry measures diverse mixtures with particulate materials ranging in concentration up to 70%.

24

TEL 800-628-8139 or 508-946-6200

FAX 508-946-6262

www.brookfieldengineering.com

R/S-CPS Plus Rheometer
TM
Controlled shear stress/shear rate operation makes it easy to study material behavior from initial yield to flow curve response User-friendly keypad and display for stand-alone operation Optional Software for PC control and data acquisition/analysis Very small sample size permits rapid test set up and clean up Precision Height Gauge for quick & easy Gap Setting Temperature Control Choice of - Brookfield Bath - Peltier Device Rapid temperature control of plate with Peltier option provides quick profiling of viscosity vs. temperature Quick Connect Coupling System easy spindle attachment

Cone/Plate & Plate/Plate Systems for small samples and wide shear rate ranges

What's Included?
Instrument (with choice of water bath or Peltier temperature control for sample plate) Base

Optional Accessories
Choice of cone or plate spindle geometries
at least one is required (p47)

Rheo3000 Software Viscosity Standards (p53) Water Baths Solvent Trap Thermal Barrier KE Cooling Device Choice of cone spindles and plate spindles accommodates all sample types. Plate spindles are used for highly-filled or very viscous samples. Thermal Barrier reduces the effects of heat transfer to the environment. Two part chamber provides thermal isolation of the measurement zone. The optional KE cooling device is required to cool viscometer bearings when testing with temperatures above 90°C.
(p33-35)

VISCOSITY RANGE (Pa·s) MODEL
R/S-CPS Cone/Plate R/S-CPS Plate/Plate

SPEEDS RPM
0.1-1K 0.1-1K
Number of Increments

Min.
.02 .02

Max.
3.2K 9.9K
K = 1 thousand

>10K >10K

See page 47 for individual bob (spindle) ranges

1 Pa·s = 1000 cP (centipoise)

Cone/Plate Temperature Control Options MODEL
R/S-CPS R/S-CPS-P1 R/S-CPS-P2

Description
Bath Peltier P1 Peltier P2

Temperature
-15° to 250°C 0° to 135°C 20° to 180°C

See page 47 for spindle ranges and sample volumes.

25

BROOKFIELD _ VISCOMETERS / RHEOMETERS

R/S-CC Plus Rheometer
TM
Controlled shear stress/shear rate operation makes it easy to study material behavior from initial yield to flow curve response Optional Software for PC control and data acquisition/analysis Temperatures from -20°C to 180°C Quick Connect Coupling for easy bob (spindle) attachment Rugged Design permits use on production floor Small sample size facilitates rapid temperature control during testing Temperature Control Choice of - Direct immersion in bath - External circulation using the FTK Water Jacket

Coaxial Cylinder DIN Geometries for single point QC or full rheological profiling

What's Included?
Instrument Base

Optional Accessories
Choice of Coaxial Cylinder Geometry Bob (spindle) and Chamber
at least one bob and chamber is required (p47)

Rheo3000 Software Viscosity Standards

(p29) (p53)

Disposable Chambers FTK Water Jacket for Temperature Control PT-E Immersion Temperature Sensor KE Cooling Device
(required for temperatures over 90°C)

Water Jacket Chambers

Coaxial Cylinder Spindles

Cone/Plate Accessory
provides extended range capability for shear rate and viscosity

VISCOSITY RANGE (Pa·s) MODEL
R/S-CC Coaxial Cylinder
See page 47 for individual bob/spindle ranges Practical Maximum Limit = 300 Pa·s

SPEEDS RPM
0.1-1K
Number of Increments

Min.

Max.

.001 100K
K = 1 thousand

>10K

1 Pa·s = 1000 cP (centipoise)

26

TEL 800-628-8139 or 508-946-6200

FAX 508-946-6262

www.brookfieldengineering.com

R/S-SST Plus Rheometer
TM

Soft Solids Tester for pastes, slurries and materials with particulates

Measured Values - Yield Stress - Shear Modulus - Recovery - Creep Quantifies meaningful properties like stiffness, wobbliness, sloppiness, consistency and texture Capable of measurements in BU units for highly viscous materials such as joint compound for gypsum Vane Spindle Geometry - Quick-Connect coupling - Easy-to-test method - Allows spindle insertion without compromising sample structure Coaxial Cylinders can also be used for complete flow curve analysis Smooth Height Adjustment for easy insertion of spindle into sample without disrupting structure of sample

What's Included?
Instrument with adjustable height Base with clamp to hold sample container

Optional Accessories
Choice of Spindle Geometries
at least one is required:

- Vane (spindle) - Coaxial Cylinder Bob (spindle) & Chamber Rheo3000 Software (p29) Viscosity Standards
(p53)

Choice of several vane spindle options for a wide measurement range.

SHEAR STRESS (Pa) MODEL
R/S-SST Soft Solids Tester
See pg. 47 for individual bob and vane spindle ranges

Min.
6
K = 1 thousand

Max.
109K
Pa = Pascal

RSS-90Y Spindle for BU measurements (6-2,000 BU)

27

RC-1 Plus Portable Rheometer
TM

...portable measurements in the lab or in the field

Our Lowest Cost R/S Rheometer provides more capability for much less cost than others in its class. Dual Modes of Operation - Controlled Stress (when used with a PC) - Controlled Rate Displayed Information: - Viscosity - Temperature (with optional PT-E sensor) - Torque - Shear Rate - Shear Stress Quick Connect Coupling for easy bob (spindle) attachment

What's Included?
Instrument Carrying Case Laboratory Stand Battery Charger

Optional Accessories
Choice of Spindle Geometries
at least one is required: (p47)

- Coaxial Cylinder Bob (spindle) & Chamber - Vane Spindle Disposable Chambers Rheo3000 Software (p29) Viscosity Standard Fluids for Calibration FTK Water Jacket for Temperature Control Circulating Temperature Bath PT-E Immersion Temperature Sensor

Cone/Plate Accessory
provides extended range capability for shear rate and viscosity

VISCOSITY RANGE (Pa·s) MODEL
RC-1 Portable
See page 47 for individual spindle ranges

SPEEDS RPM
Number of Increments

Min.
.001
K = 1 thousand

Max.
30K

0.7-800 >10K

1 Pa·s = 1000 cP (centipoise)

28

TEL 800-628-8139 or 508-946-6200

FAX 508-946-6262

www.brookfieldengineering.com

Rheo3000 Software
for increased R/S data analysis capabilities Enhance your R/S Plus Rheometer
THROUGH PROGRAMMED CONTROL AND DATA ANALYSIS

Your PC can do the detailed data collection and analysis work for you. Rheo3000 allows you to program the R/S Rheometer and control shear stress or shear rate. Data is saved in a SQL database for easy access by multiple users on a network. Use multiple step test programs to create data history and calculate average viscosity or thixotropy. In addition, Rheo3000 provides automated analysis of fluid behavior against user-defined control limit values, resulting in better quality control. Mathematical data processing models included are: Newton, Bingham, Casson, Ostwald, Steiger-Ory, and Herschel-Bulkley.

A traditional flow curve plot with the viscosity functions (shear stress and shear rate) has stress on the Y-axis (dyne/cm2) and shear rate (sec-1) on the X-axis. Shear Stress (dyne/cm2) divided by Shear Rate (sec-1) = Viscosity (in Poise).

A flow curve made with R/S-CC Plus Coaxial Cylinder Rheometer and 25 mm bob. The program ramped shear rate from 0.1 sec-1 to 200 sec-1 over 60 seconds in step one, and from 200 sec-1 to 0.1 sec-1 over 60 seconds in step two. All fluids were pseudoplastic (shear thinning) and slightly thixotropic (time dependent).

A stress ramp with R/S-CC Plus Coaxial Cylinder Rheometer and 25mm bob ramped shear stress from 0 Pa to ~550 Pa over 60 seconds in step 1, and from ~550 Pa to 0 Pa over 60 seconds in step 2. The fluid has a distinct yield value (just over 100 Pa) because in step one there was no viscosity (or shear rate) until the yield point was achieved. Note that on the down ramp (step 2) there were shear rates below 100 Pa so the fluid structure seemed to have been changed by the test.

A temperature/viscosity ramp run with R/S-CPS Plus P1 Rheometer. Temperature was ramped from 25°C to 100°C over 5 minutes. The instrument (using geometry P50; 50 mm flat plate with a gap setting of 0.5 mm) was run at a constant shear rate 100 sec-1. Sample 1 (Blue) began a significant viscosity increase at ~ 32°C, Sample 2 (red) began to increase at ~72°C and Sample 3 (green) began increasing at ~75°C.

29

BROOKFIELD _ VISCOMETERS / RHEOMETERS

YR-1 Yield Stress Rheometer
TM

a low-cost QC tool to enhance material characterization

Displayed Information: - Yield Stress (Pa or dynes/cm2) - % Torque EZ-Yield Software included for use with a PC Temperature Probe included (not shown) Vane Spindle Geometry works with thin to highly viscous materials
(Does not disturb sample during spindle insertion)

What's Included?
Instrument V-72 & V-73 Vane Spindles EZ-Yield Software E Lab Stand (Model S) Carrying Case
(p50) (p43 & 48) E

Optional Accessories
V-71, V-74 & V-75 Vane Spindles RTD Temperature Probe Viscosity Standards Temperature Bath
(p52) (p33-35) (p51) (p43 & 48)

Choice of Spindle Sizes to fit any sample container Ideal for QC User-friendly Keypad and display for stand-alone operation Simple to use Excellent repeatability Affordable

Protective Keypad Covers Quick Action Lab Stand

(p50)

Vane Spindle Ranges SPINDLE
V-71 V-72 V-73 V-74 V-75 V-71 V-72 V-73 V-74 V-75 V-71 V-72 V-73 V-74 V-75 V-71 V-72 V-73 V-74 V-75

TORQUE RANGE
1/4RV 1/4RV 1/4RV 1/4RV 1/4RV RV RV RV RV RV HA HA HA HA HA HB HB HB HB HB

SHEAR STRESS RANGE (Pa)
.125-1.25 .5-5 2.5-25 25-250 10-100 .5-5 2-20 10-100 100-1K 40-400 1-10 4-40 20-200 200-2K 80-800 4-40 16-160 80-800 800-8K 320-3.2K

Note: 1. 1 Pa = 10 dyne/cm2 2. Torques higher than HB require use of Model DV-III Ultra (p20-21) M = 1 million K = 1 thousand Pa = Pascal cP = Centipoise mPa·s = Millipascal·seconds

30

TEL 800-628-8139 or 508-946-6200

FAX 508-946-6262

www.brookfieldengineering.com

EZ-Yield Software

Included

EASILY PROGRAM AND CAPTURE DATA

EZ-Yield software is included with all YR-1 Yield Stress Rheometers and allows for simple data collection on a PC. Collecting data affords you a record of all your valuable testing results.

YR-1 Vane Spindles
EZ-Yield Data Collection EZ-Yield Test Plots for Multiple Samples V-72 and V-73 vane spindles with case are supplied with YR-1. V-71 (large), V-74 (small) and V-75 vane spindles are optional.
(small)

EZ-Yield software features a simple parameter menu for set up of 10 different test programs. Test parameters include: test number and name, spindle #, immersion mark, pre-shear (rpm), wait time before test startup, run speed (rpm), and low & high yield control limits (Pa) for QC use. Streaming data can be viewed and test data -- torque vs. time, stress vs. strain -- is displayed in both tabular and graphical formats on a PC when using EZ-Yield software.

Applications
1/4 RV SERIES -- LOW YIELD HB SERIES -- HIGH YIELD

Juices Creams Food Products Gels Hair Gels

Beverages

RV SERIES -- MEDIUM YIELD

Shampoo Yogurt

Chocolate Food Products Hand Cream Jelly Adhesive Caulk Cheese Spread Fruit Preserves

Lotions Ketchup Personal Care Products Toothpaste Pastes Peanut Butter Shortening

5xHB SERIES -- VERY HIGH YIELD*

*Very High Yield stress measurements require use of 5xHBDV-III Ultra Rheometer (p20)

31

BROOKFIELD _ VISCOMETERS / RHEOMETERS

KU-2 Viscometer
TM

for Paints, Coatings, and Inks

ASTM D562 Compatible (industry specification) Easy to use no weights, simplifies an established test procedure LED Display Info: - Krebs Units - Gram Units
(Weight)

What's Included?
Instrument Krebs-type Spindle
(p48)

Communications Port for Printer Adapter for Quart, Pint and Half-Pint Cans

- Centipoise*
Select Krebs or Grams or Centipoise

Optional Accessories
Air Purge Paste Spindle
(p48)

Lock-In Test Results with Hold Switch Accuracy: ±1.0% of range Repeatability: ±0.5% Standard Krebs Spindle Measurement range: 40 to 141 KU, 32 to 1099 gm, and 27 to 5274 cP* Printer Connection for automatic test documentation Adapter provided for 1/2 Pint, Pint, & Quart Containers

Applications
Paints Coatings Adhesives Inks Pastes
*Centipoise values based on the conversion from Krebs Units as defined in the ASTM D562. Adapters which accommodate metric size cans are available for an additional fee -- contact Brookfield to discuss your requirements

32

TEL 800-628-8139 or 508-946-6200

FAX 508-946-6262

www.brookfieldengineering.com

BROOKFIELD _ TEMPERATURE CONTROL

Temperature Control
Temperature control during viscosity measurement helps insure accurate test results. The addition of a Brookfield circulating water bath is a smart investment. The Brookfield TC Series Circulating Water Baths are uniquely configured for use with your Brookfield Viscometer or Rheometer.

You need to control sample temperature during viscosity measurements

Programmable Controllers
offer the highest level of performance, flexibility, and control for the most demanding applications. - Full graphic display with help menus - Intuitive, one-touch control - Time and temperature programming with data logging - RS-232 Interface ­ Use with RheocalcTM (p9) or RheoVisionTM (p23) Software - Built-in service reminder - Five speed pump control

Full Graphic Display Programmable Controller shown

Digital Controllers
have easy-to-use controls. Just dial in your set-point and push a button, you're done! - LED readout displays set point and fluid temperature - 3 adjustable temperature pre-sets - Unique rotary control allows rapid set-point adjustments - Two speed pump

Temperature Baths
Dig i Acc tal Re ura ado cy ut/ Inte Wor rnal DxWk Area xH (inc hes ) Ove Dimrall DxW ensio xH ns (inc hes ) Tem Sta perat bili ure ty Tem p Ran eratu ge re Low Tem p Ran eratu ge re Hig h Con trol ler

Res Capervoir aci ty

Coo ling

MODEL
TC-602P TC-602D TC-502P TC-502D TC-202P* TC-202D* TC-102P* TC-102D* TC-351

-20°C -20°C -20°C -20°C -20°C -20°C -20°C -20°C -20°C

+200°C +150°C +200°C +150°C +150°C +150°C +200°C +150°C N/A

Programmable Digital Programmable Digital Programmable Digital Programmable Digital N/A

Refrigerated Refrigerated Refrigerated Refrigerated Tap Water** Tap Water** Tap Water** Tap Water** N/A

0.01°C 0.05°C 0.01°C 0.05°C 0.01°C 0.05°C 0.01°C 0.05°C N/A

LCD/±.25 LED/±.5 LCD/±.25 LED/±.5 LCD/±.25 LED/±.5 LCD/±.25 LED/±.5 N/A

6.0 liters 6.0 liters 6.0 liters 6.0 liters 10.0 liters 10.0 liters 6.0 liters 6.0 liters N/A

51/4 x 51/4 x 51/2 51/4 x 51/4 x 51/2 51/4 x 51/4 x 51/2 51/4 x 51/4 x 51/2 51/4 x 81/2 x 73/4 51/4 x 81/2 x 73/4 51/4 x 51/4 x 51/2 51/4 x 51/4 x 51/2 N/A

153/4 x 81/4 x 221/2 153/4 x 81/4 x 221/2 153/4 x 183/4 x 17 153/4 x 183/4 x 17 151/2 x 107/8 x 143/4 151/2 x 107/8 x 143/4 141/4 x 81/4 x 14 141/4 x 81/4 x 14 17 x 14 x 14

* For use at lower temperatures, use the built-in tap water cooling, or use model TC-351 Cooler for control to -20°C. FOR TEMPERATURES HIGHER THAN 80°C, PLEASE CONTACT BROOKFIELD FOR FLUID RECOMMENDATIONS. Note: 1. Specify voltage and frequency when ordering.

** Tap water connection required. N/A - Not Applicable Temperature stability may vary depending on bath volume, surface area, insulation and type of fluid

Wei (Gr ght oss )

70 lbs 64 lbs 78 lbs 67 lbs 39 lbs 33 lbs 29 lbs 23 lbs 72 lbs

33

BROOKFIELD _ TEMPERATURE CONTROL

TC-502
Easy control of set-point

Circulating Water Bath Refrigerated
Available with Programmable Controller or enhanced Digital Controller Provides stand-alone operation - No tap water required Configured to measure viscosity directly in the bath - Accommodates 600 mL beaker Programmable Controller version is designed to automate sample temperature control Built-in circulator to pump to external devices

Programmable Controller shown

TC-602

Programmable Controller shown

Circulating Water Bath Compact-Refrigerated
Available with Programmable Controller or enhanced Digital Controller Compact -- small "footprint" on your lab bench, only 8 1/4 inches wide Specifically designed for use with water-jacketed devices - Wells-Brookfield Cone/Plate - Small Sample Adapter Accessory - Ultra-Low Adapter Accessory - R/S-CC Rheometer - R/S-CPS Rheometer Provides stand-alone operation ­ no tap water is required Easy control of set-point Programmable Controller version is designed to automate sample temperature control

34

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FAX 508-946-6262

www.brookfieldengineering.com

TC-102
Built-in circulator pump

Circulating Water Bath Non-Refrigerated
Available with Programmable Controller or enhanced Digital Controller Compact ­ small "footprint" Built-in tap water cooling coil Perfect choice for use with Brookfield water-jacketed devices - Wells-Brookfield Cone/Plate - Small Sample Adapter Accessory - Ultra-Low Adapter Accessory - R/S-CC Rheometer - R/S-CPS Rheometer Enhanced Digital Controller shown

Water Bath Accessories Algicide 8 oz.
TC-Fluid 1A Keeps circulator baths clean, odor free and resists black algae

Ethylene Glycol 1 gal.
TC-Fluid 2 -20°C to +100°C Laboratory grade bath fluid Normally mixed with water at 50:50 ratio

TC-202

High Temperature Fluid 1 gal.
TC-Fluid 3 +50°C to +150°C TC-Fluid 4 +100°C to +200°C PVS-152 +25°C to +200°C These heat transfer fluids provide superior thermal stability

Circulating Water Bath Non-Refrigerated
Available with Programmable Controller or enhanced Digital Controller Configured for measuring multiple samples directly in the bath Work area accommodates 600 mL and 1000 mL beakers (cover is removable for large sample container requirements) Built-in tap water cooling coil Built-in circulator pump Enhanced Digital Controller shown

Low Temperature Fluid 1 gal.
TC-Fluid 5 -50°C to +58°C Excellent low temperature performance Little or no evaporation

Bath Cleaner 8 oz.
TC-Fluid 6A Removes rust and mineral deposits Concentrated liquid

18" Lab Stand Rod
VS-CRA-18S Designed for increasing viscometer height when measuring in a TC-102, TC-202 or TC-502 Bath

TC-351
Cooler
(not shown) for use with TC-102 & TC-102 Eliminates tap water requirements on non-refrigerated baths Increases lower range of most baths to ­20°C

Accessories
Additional benches for elevating the position of beakers, metal lids for anchoring beakers, hoses, and deck lid covers are available. Contact us for details.
35

BROOKFIELD _ TEMPERATURE CONTROL

Thermosel

®

for Elevated Temperature Testing

Compatible with standard Brookfield Viscometers and DV-III Ultra Rheometers
Note: requires optional cable DVP-141

What's Included?
Choice of one SC4 Spindle
Specify when ordering

Provides control of sample temperature up to +300°C EZ-Lock Option Thermosel is now available with special EZ-Lock spindle coupling for use on standard Brookfield Viscometers/Rheometers already equipped with the EZ-Lock feature Temperature Ramping between set points is possible if used with Rheocalc (DV-III Ultra & DV-II+Pro) Software
Note: Requires optional cable HT-106

Alignment Bracket Thermo Container with safety guard and insulating cap 1 Removable Sample Chamber
(p47)

5 Disposable Sample Chambers 18" Lab Stand Rod Extracting Tools

(p47) Order additional chambers in quantities of 100, HT-2DB-100 (p35)

Temperature Controller with an RTD probe

Applications
Hot Melts Wax Asphalt Polymers

Thermo Container (Heating Chamber)

The difficulty with viscosity measurements of hot melts and liquids at elevated temperatures has been in maintaining accurate temperature control that is consistent from sample to sample so that meaningful data could be obtained. The Brookfield Thermosel solves this problem by providing a stable, precisely controlled sample environment. This, together with the inherent accuracy of the Brookfield Viscometers, is fundamental to the Thermosel System, which produces viscosity measurements that are not only accurate but entirely reproducible. Several factors contribute to the stable environment: Non-fluctuating temperature control Small sample volume and insulated sample chamber which reduces temperature gradients within the sample The rotating spindle, which acts as a built-in stirring device The test procedure is quite straightforward. Once familiar with the system, unskilled operators can easily produce accurate, reproducible data.
36 TEL 800-628-8139 or 508-946-6200 FAX 508-946-6262 www.brookfieldengineering.com

Computer Controlled when used with DV-II+Pro or DV-III Ultra and Rheocalc32 Software (HT-106 cable required) Programmable Temperature Controller offers single set point or up to 10 programmable set points. Direct Temperature Control Possible with DV-III Ultra Rheometer. (p20)

Thermosel Viscosity Ranges cP(mPa·s) SPINDLE SAMPLE VOLUME SHEAR RATE (sec-1) MODEL
LVDV-IIIU LVDV-II+P LVDV-IP LVDVE LVT RVDV-IIIU RVDV-II+P RVDV-IP RVDVE RVT HADV-IIIU HADV-II+P HADV-IP HADVE HAT HBDV-IIIU HBDV-II+P HBDV-IP HBDVE HBT

SC4-18 8mL 1.32N
1.2-30K 1.5-30K 3-10K 3-10K 5-10K

SC4-31 10mL .34N
12-300K 15-300K 30-100K 30-100K 50-100K

SC4-34 9.5mL .28N
24-600K 30-600K 60-200K 60-200K 100-200K

SC4-21 8mL .93N

SC4-27* 10.5mL .34N

SC4-28 11.5mL .28N

SC4-29 13mL .25N

HT-DIN-81** 7mL 1.29N
1.0-10K 3.4-10K 3.4-10K N/A 5.7-10K 14.6-10K 36.5-10K 36.5-10K N/A 36.5-10K 29.2-10K 73.0-10K 73.0-10K N/A 73.0-10K 116.8-10K 292.0-10K 292.0-10K N/A 292.0-10K

Not applicable for historical reasons. However, it is possible to use the above spindles with any of these instruments. Digital Viscometers/Rheometers will automatically calculate viscosity. Please contact Brookfield or an authorized dealer if you require information on viscosity range.

Not applicable for historical reasons. However, it is possible to use the above spindles with any of these instruments. Digital Viscometers/Rheometers will automatically calculate viscosity. Please contact Brookfield or an authorized dealer if you require information on viscosity range. 400-10M 200-5M 100-2.5M 20-500K 500-10M 250-5M 125-2.5M 25-500K 1K-3.3M 500-1.7M 250-830K 50-170K 1K-3.3M 500-1.7M 250-830K 50-170K 1K-2M 500-1M 250-500K 50-100K 800-20M 400-10M 200-5M 40-1M 1K-20M 500-10M 250-5M 50-1M 2K-6.7M 1K-3.3M 500-1.7M 100-300K 2K-6.7M 1K-3.3M 500-1.7M 100-300K 2K-4M 1K-2M 500-1M 100-200K 3.2K-80M 1.6K-40M 800-20M 160-4M 4K-80M 2K-40M 1K-20M 200-4M 8K-26.7M 4K-13.3M 2K-6.7M 400-1.3M 8K-26.7M 4K-13.3M 2K-6.7M 400-1.3M 8K-16M 4K-8M 2K-4M 400-800K

M = 1 million K = 1 thousand N = RPM Spindle SC4-18 1.32 x 10 (rpm) = 13.2 sec-1 cP = Centipoise mPa·s = milliPascal·seconds *Optional disposable SC4-27D spindle is available in quantities of 100, Part No. SC4-27D-100. Requires special chuck/closer, Part No. SC4-DSY, for attachment to viscometer. **The 81 spindle, Part No. HT-DIN-81, works in an HT-2 or HT-2DB chamber.

Additional Information

Alignment Bracket ensures concentricity of spindle and sample chamber.

Other components supplied include sample chamber holder, RTD probe, insulating cap, coupling link, coupling nut and choice of SC4 spindle.

Extracting Tool enables the sample chamber to be handled easily and safely.

Option: Disposable Sample Chamber with Optional Disposable Spindle SC4-27D* is ideal for asphalts or any difficult-to-clean material.
Order disposable SC4-27D spindle in quantities of 100, Part No. SC4-27D-100. Requires special chuck/closer, Part No. SC4-DSY, for attachment to viscometer. Order disposable HT-2DB chambers in quantities of 100, Part No. HT-2DB-100.

37

BROOKFIELD _ ACCESSORIES

Small Sample Adapter
Standard Sample Chamber with embedded temperature probe provides direct temperature measurement of sample 6.

TM

for rheological evaluation where sample volume is limited

What's Included?
1. Water Jacket 2. Locating Channel Assembly 3. Choice of one SC4 Spindle* 4. Choice of one SC4 Sample Chamber* 5. Insulating Cap 5. 6. Extension Link with Coupling Nut Storage Case (not shown)
*Specify when ordering

8.

Optional Accessories
7. Embedded RTD temperature Probe in Chamber

Disposable Sample Chamber
(Requires SSA-DCU Water Jacket)

8. SC4-13RD Disposable Sample Chambers (p48) Requires special water jacket 9. Temperature Bath
(p33-35) (p50)

EZ-Lock Spindle Coupling

Complete system shows the DV-II+Pro Viscometer and Small Sample Adapter with Circulating Water Bath for temperature control.

For more info on Small Sample Adapter Accessory Kits visit our website. The Small Sample Adapter provides a defined geometry system for accurate viscosity measurements at precise shear rates. Consisting of a cylindrical sample chamber and spindle, the Small Sample Adapter is designed to measure small sample volumes of 2 to 16 mL, and easily attaches to all standard Brookfield Viscometers/Rheometers.

9.

38

TEL 800-628-8139 or 508-946-6200

FAX 508-946-6262

www.brookfieldengineering.com

Small Sample Adapter Viscosity Ranges cP(mPa·s)
Spi nd Sam le: SC 4 p Sam le Ch -18 p am She le Vol ber:* ar R um S ate e: 6. C4-1 (se - 7mL 3R(P Spi c 1) ) nd : 1. 32N Sam le: SC ple 4-3 Sam Ch 1 p am She le Vol ber:* ar R um S ate e: 9. C4-1 (se - 0mL 3R(P Spi c 1) ) ndl : .3 Sam e: SC 4N ple 4-3 Sam Ch 4 p am She le Vol ber:* ar R um S ate e: 9. C4-1 (se - 4mL 3R(P Spi c 1) ) ndl : .2 Sam e: SC 8N ple 4-1 Sam Ch 6 p am She le Vol ber:* ar R um S ate e: 4. C4-8 (se - 2mL R(P) Spi c 1) ndl : .2 Sam e: SC 9N 4 p Sam le Ch -25 ple amb She Vol er:* ar R um S ate e: 16 C4-1 : (s .1m 3R( Spi ec -1 L P) ndl ): .2 Sam e: SC 2N ple 4-2 Sam Ch 1 p am She le Vol ber:* ar R um S ate e: 7. C4-1 (se - 1mL 3R(P Spi c 1) ) nd : .9 Sam le: SC 3N ple 4-2 Sam Ch 7(D p am ) She le Vol ber:* ar R um S ate e: 10 C4-1 (se - .4m 3R(P Spi c 1) L ) nd : .3 Sam le: SC 4N 4 p Sam le Ch -15 p am She le Vol ber:* ar R um S ate e: 3. C4-7 (se - 8mL R(P) Spi c 1) nd : .4 Sam le: SC 8N 4 p Sam le Ch -28 am p She le Vol ber:* ar R um S ate e: 11 C4-1 (se - .0m 3R(P Spi c 1) L ) nd : .2 Sam le: SC 8N 4 p Sam le Ch -29 p am She le Vol ber:* ar R um S ate e: 13 C4-1 (se - .5m 3R(P Spi c 1) L ) ndl : .2 Sam e: SC 5N ple 4-1 Sam Ch 4 p am She le Vol ber:* ar R um S ate e: 2. C4-6 (se - 1mL R(P) c 1) : .4 0N

MODEL

LVDV-IIIU LVDV-II+P LVDV-IP LVDVE LVT RVDV-IIIU RVDV-II+P RVDV-IP RVDVE RVT HADV-IIIU HADV-II+P HADV-IP HADVE HAT HBDV-IIIU HBDV-II+P HBDV-IP HBDVE HBT

1.2-30K 1.5-30K 3-10K 3-10K 5-10K

12-300K 24-600K 15-300K 30-600K 30-100K 60-200K 30-100K 60-200K 50-100K 100-200K

48-1.2M 60-1.2M 120-400K 120-400K 200-400K

192-4.8M 240-4.8M 800-1.6M 800-1.6M 800-1.6M

Not applicable for historical reasons. However, it is possible to use the above spindles with any of these instruments. Digital Viscometers/Rheometers will automatically calculate viscosity. Please contact Brookfield or an authorized dealer if you require information on viscosity range.

Not applicable for historical reasons. However, it is possible to use the above spindles with any of these instruments. Digital Viscometers/Rheometers will automatically calculate viscosity. Please contact Brookfield or an authorized dealer if you require information on viscosity range. 200-5M 400-10M 500-12.5M 20-500K 100-2.5M 200-5M 250-5M 500-10M 625-12.5M 25-500K 125-2.5M 250-5M 50-170K 250-830K 500-1.7M 500-1.7M 1K-3.3M 1.25K-4.2M 50-170K 250-830K 500-1.7M 500-1.7M 1K-3.3M 1.25K-4.2M 500-1M 1K-2M 1.25K-2.5M 50-100K 250-500K 500-1M 200-5M 400-10M 400-10M 800-20M 1K-25M 40-1M 250-5M 500-10M 500-10M 1K-20M 1.25K-25M 50-1M 100-300K 500-1.7M 1K-3.3M 1K-3.3M 2K-6.7M 2.5K-8.3M 100-300K 500-1.7M 1K-3.3M 1K-3.3M 2K-6.7M 2.5K-8.3M 1K-2M 2K-4M 2.5K-5M 1K-2M 100-200K 500-1M 160-4M 800-20M 1.6K-40M 1.6K-40M 3.2K-80M 4K-100M 2K-40M 4K-80M 5K-100M 2K-40M 1K-20M 200-4M 400-1.3M 2K-6.7M 4K-13.3M 4K-13.3M 8K-26.7M 10K-33.3M 400-1.3M 2K-6.7M 4K-13.3M 4K-13.3M 8K-26.7M 10K-33.3M 4K-8M 8K-16M 10K-20M 4K-8M 400-800K 2K-4M

M = 1 million K = 1 thousand N = RPM e.g. Spindle SC4-18 1.32 x 10 (rpm) = 13.2 sec-1 cP = Centipoise mPa·s = Millipascal·seconds N/A = Not applicable for historical reasons. However, it is possible to use any spindle/chamber combination with any torque range. Digital viscometers/rheometers will automatically calculate viscosity. * Examples SC4-13R Sample Chamber SC4-13RPY Sample Chamber with RTD temperature probe and cable to viscometer/rheometer SC4-27 Stainless Steel Spindle ** Disposable chamber available in 13R size and requires SC4-45YD water jacket SC4-13RP Sample Chamber with RTD temperature probe SC4-13RD-100 Disposable Sample Chamber available in packages of 100 SC4-27D Disposable Spindle Note: Hastelloy C available for some spindles/chambers - call for details

Removable Sample Chamber The design of the Small Sample Adapter allows the sample chamber to be easily changed and cleaned without disturbing the set-up of the viscometer or temperature bath. This means that successive measurements can be made under identical conditions. Temperature Control The sample chamber fits into a water jacket so that precise temperature control can be achieved when the Brookfield circulating temperature bath is used. The stirring action of the rotating spindle, plus the small sample volume, helps to keep the temperature gradient across the sample to a minimum. Direct readout of sample temperature is provided using sample chambers with optional embedded RTD sensor connected to the DV-I Prime and DV-II+Pro Viscometers and the DV-III Ultra Rheometer. Working temperature range for the Small Sample Adapter is from 1°C to 100°C. Cylindrical Geometry The Small Sample Adapter's coaxial cylinder geometry provides extremely accurate viscosity measurements at defined shear rates. Disposable Sample Chambers and SC4-27D Spindle Disposable 13R chambers, for hard-to-clean materials, are available in a kit that comes complete with 100 chambers and special-sized water jacket (Part No. SSA-DCU). Additional disposable chambers can be purchased in quantities of 100 (Part No. SC4-13RD-100). EZ-Lock Option Small Sample Adapter is now available with special EZ-Lock spindle coupling for use on standard Brookfield Viscometers/Rheometers already equipped with the EZ-Lock feature.

2.

1.

7.

4. 3.

Water jacket allows rapid and precise temperature control of sample Sample chamber easily changed - slides into water jacket and locks in place Simultaneous sample temperature measurement is possible by ordering embedded temperature probe in sample chamber Optional disposable chamber also available
39

BROOKFIELD _ ACCESSORIES

Enhanced UL Adapter
ideal for low viscosity materials
Reduces measuring range to as low as 1 cP, depending on viscometer used Simple attachment to a standard Brookfield Viscometer or DV-III Ultra Rheometer Small sample size: 16 mL Cylindrical geometry provides defined shear rates for detailed product analysis Removable cap of low density polyethylene can be considered disposable for one-time use if required Stainless steel parts are easily cleaned

TM

What's Included?
Locating Channel Assembly Spindle (304 s/s) (p46) with universal coupling nut Collar assembly with thumbwheel Water Jacket Chamber Tube Tube End Caps
(package of 6)

Optional Accessories
Closed Tube and Spindle made from 316 s/s

Available with EZ-Lock spindle coupling (p50) The Brookfield Enhanced UL Adapter is used with any standard Brookfield Viscometer and Rheometer to make accurate and reproducible measurements on low viscosity materials. Newtonian and non-Newtonian materials can be measured. It is most commonly used with the LV series instrument (at 60 rpm, these models have a full scale range of 1-10 cP with the UL Adapter). The UL Adapter consists of a precision cylindrical spindle rotating inside an accurately machined tube. Its rheologically correct cylindrical geometry provides extremely accurate viscosity measurements and shear rate determinations. The tube has a removable end cap which allows the open ended tube to be used in a beaker or tank. With the cap in place, the closed tube can be immersed in a temperature bath or used with the ULA-40Y water jacket for precise temperature control. Working temperature range is from 1°C to 100°C.

40

TEL 800-628-8139 or 508-946-6200

FAX 508-946-6262

www.brookfieldengineering.com

Why replace your current UL Adapter?
The new design saves a significant amount of time on set up and tear down of equipment. The new spindle with universal connector is easier to thread onto the viscometer. The entire assembly can remain in place between tests with only the chamber being removed to prepare the next sample for testing.

1.

2.

3.

Quick & Easy Design Saves Time
Quick & easy attachment of spindle:

Longer coupling nut for better grip and twist action to connect spindle to viscometer. Redesigned bracket for attaching ULA assembly to viscometer. Provides more clearance for finger grip on coupling nut.

4. 5. 6.

Quick & easy removal of chamber:

Detail of UL Adapter: 1. Locating Channel Assembly, 2. Water Jacket, 3. Chamber Tube, 4. Collar with thumbwheel, 5. Tube End Cap, 6. Spindle with universal coupling

Simply loosen thumbwheel, chamber slides down and out. Permits rapid testing of multiple samples by swapping out chambers. Choice of leaving spindle attached to viscometer or disconnecting spindle and removing it with chamber. Water jacket sleeve remains in place attached to viscometer while chamber and/or spindle only are removed. Saves set up time for the operator.

EZ-Lock Option
Enhanced UL Adapter is available with special EZ-Lock spindle coupling for use on standard Brookfield Viscometers/ Rheometers already equipped with the EZ-Lock feature. (p50)

Unique ULA Assembly Design Provides Multiple Benefits:
Sturdy collar attaches to locating channel assembly which is connected to viscometer pivot cup. Sample chamber is held firmly in place by the collar which provides proper alignment for the spindle rotation within the chamber. Universal coupling nut on spindle ensures firm connection with viscometer and automatic self-centering of spindle in chamber during rotation. Direct immersion of chamber in temperature bath is quick and easy. Water jacket grips slide over collar and operator manually aligns the collar/jacket assembly to allow easy insertion of chamber containing sample to be tested.

UL Adapter Ranges cP(mPa·s) LVT, LVDV-E, LVDV-IP LVDV-II+P, LVDV-IIIU
1.0 - 2K
K = 1 thousand

RVT, RVDV-E RVDV-IP
6.4 - 2K

RVDV-II+P RVDV-IIIU
3.0 - 2K

HAT, HADV-E HADV-IP
12.8 - 2K

HADV-II+P HADV-IIIU
6.0 - 2K

HBT, HBDV-E HBDV-IP
51.2 - 2K

HBDV-II+P HBDV-IIIU
24.0 - 2K
41

BROOKFIELD _ ACCESSORIES

Helipath Stand

TM

designed for measurement of non-flowing substances

For viscosity/consistency measurement of gels, pastes, creams, putty, gelatin and other nonflowing substances. A Brookfield Viscometer or Rheometer is mounted on the Helipath drive motor and a T-bar spindle is attached to the viscometer using a special coupling. The drive motor slowly lowers or raises the viscometer so that the T-bar spindle creates a helical path through the test sample thus eliminating the problem of "channeling". Compatible with standard Brookfield Viscometers and DV-III Ultra Rheometers Simple to set up and clean Provides a solution for hard-to-measure materials Complete with drive motor, 6 T-bar spindles with coupling, case, lab stand, rod and base

The Helipath Stand can be used with any standard Brookfield Viscometer model, and is supplied complete with a set of six T-bar spindles and a special coupling.

EZ-Lock Option
Helipath Stand is now available with special EZ-Lock spindle coupling for use on standard Brookfield Viscometers/ Rheometers already equipped with the EZ-Lock feature. (p50)

Helipath Viscosity Ranges cP(mPa·s) DIAL, DV-E, DV-IP
LV Viscosity Range RV Viscosity Range HA Viscosity Range HB Viscosity Range
** Maximum range shown is at 0.1 rpm

DV-II+P
156 - 9,360K 2K - 100M 4K - 200M 16K - 800M

DV-IIIU
156 - 9,360K 2K - 100M 4K - 200M 16K - 800M

156 - 3,120K 2K - 20M 4K - 40M 16K - 160M
K = 1 thousand

M = 1 million cP = Centipoise

mPa·s = milliPascal·seconds

42

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Vane Spindles
for foods, cosmetics, sealants... ...for use with paste-like materials, gels and fluids where suspended solids migrate away from the measurement surface of standard spindles.
Minimal disruption of sample during spindle immersion Keeps particles in suspension during testing cycle Viscosity data includes complete flow curve analysis when software is used Provides information on yield behavior at low rotational speeds Follows industry recommendations on length/diameter ratios for vane spindles 3-piece spindle set for versatile range capability Optional V-74 and V-75 spindles for even greater range capability and immersion into small size sample containers

Vane Spindle Ranges SPINDLE
V-71 V-72 V-73 V-74 V-75 V-71 V-72 V-73 V-74 V-75 V-71 V-72 V-73 V-74 V-75 V-71 V-72 V-73 V-74 V-75 V-71 V-72 V-73 V-74 V-75

TORQUE RANGE

SHEAR STRESS RANGE (Pa)

VISCOSITY RANGE cP(mPa·s)

V-71

NOT RECOMMENDED FOR USE ON LV TORQUE .188-1.88 LV 104.04-1.04K .938-9.38 LV 502-5.02K 9.38-93.8 LV 5.09K-50.9K 3.75-37.5 LV 1.996K-19.96K .5-5 RV 262-2.62K 2-20 RV 1.11K-11.1K 10-100 RV 5.35K-53.5K 100-1K RV 54.3K-543K 40-400 RV 21.3K-213K 1-10 HA 524-5.24K 4-40 HA 2.22K-22.2K 20-200 HA 10.7K-107K 200-2K HA 108.6K-1.086M 80-800 HA 42.6K-426K 4-40 HB 2.096K-20.96K 16-160 HB 8.88K-88.8K 80-800 HB 42.8K-428K 800-8K HB 434.4K-4.344M 320-3.2K HB 170.4K-1.704M 20-200 5xHB 10.48K-104.8K 80-800 5xHB 44.4K-444K 400-4000 5xHB 214K-2.14M 4K-40K 5xHB 2.172M-21.72M 1.6K-16K 5xHB 852K-8.52M
M = 1 million K = 1 thousand Pa = Pascal cP = Centipoise mPa·s = Millipascal·seconds

V-73

V-72

Brookfield Vane Spindle Set
Includes V-71, V-72, and V-73 vane spindles. See the individual specifications in the spindle section. (p44) Optional V-74 and V-75 spindles are smaller in size than V-73.

EZ-Lock Option
Vane Spindles are available with special EZ-Lock spindle coupling for use on standard Brookfield Viscometers/ Rheometers already equipped with the EZ-Lock feature. (p50)

Note: 1. 1 Pa = 10 dyne/cm2 2. Viscosity Range is given at rotational speed of 10 RPM 3. 5xHB is the highest torque range available 4. Not for use with DV-E Viscometers

43

BROOKFIELD _ ACCESSORIES

DIN Adapter
Complies with DIN 53019 requirements for test geometry. DIN is the German equivalent to the U.S. ASTM Standards. Designed to provide an alternative for those customers having limited sample volume. Requires 16 mL to 20 mL sample size. Cylindrical geometry provides defined shear rates. Comes with three spindles and chambers for measurement range of 1 to 50,000 cP.

DIN Adapter Set

EZ-Lock Option
DIN Spindles are available with special EZ-Lock spindle coupling for use on standard Brookfield Viscometers/ Rheometers already equipped with the EZ-Lock feature. (p50)

DIN Adapter Ranges cP(mPa·s) LVT
1.9 - 37.9K
K = 1 thousand

LVDV-E LVDV-IP
1.2 - 37.9K
cP = Centipoise

LVDV-II+P LVDV-IIIU
1.0 - 50K

RVT, RVDV-E RVDV-IP
12.2 - 50K

RVDV-II+P RVDV-IIIU
5.0 - 50K

HAT, HADV-E HADV-IP
24.4 - 50K

HADV-II+P HADV-IIIU
10.0 - 50K

HBT, HBDV-E HBDV-IP
97.6 - 50K

HBDV-II+P HBDV-IIIU
40.0 - 50K

mPa·s = Millipascal·seconds

Spiral Adapter
Designed for measuring the viscosity of heavy paste-like materials such as solder paste, cosmetics, pharmaceuticals, food products and other non-flowing products. Provides variable shear rates for detecting pseudoplastic and thixotropic behavior. The spiral adapter is mounted onto a Brookfield Viscometer; with the chamber immersed in the test sample and the motor turned on, material is "pumped thru" and reaches a steady flow rate. Shear rate is 0.677 sec-1 per rpm. Compatible with standard Brookfield Viscometers & DV-III Ultra Rheometers Compatible with electronics industry solder paste specifications Complete with chamber, two spindles, assembly clamp and case
Note: RV/HA/HB torque ranges recommended

Spiral Adapter Set

Spiral Adapter Ranges cP(mPa·s)
LV Series RV Series HA Series HB Series to to to to 100K 1.1M 2.2M 9.0M

K = 1 thousand M = 1 million cP = Centipoise mPa·s = milliPascal·seconds

44

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Spindles
LV-1 (61)

LV Spindles cP(mPa·s) SPINDLE RANGE*
15 - 20K 50 - 100K 200 - 400K 1K - 2M 2K - 4M 50 - 100K 200 - 400K
LV-5 is an optional spindle designed to increase measuring range.

LV-2 (62)

LV-3 (63) LV-4 (64) LV-2C LV-3C LV-5 (65)

LV-1 LV-2 LV-3 LV-4

(61) (62) (63) (64)

LV-5 (65) LV-2C LV-3C

* Based on Standard LV speeds .3 - 60 rpm M = 1 million K = 1 thousand Note: LV-1 through LV-4 are supplied with LV instruments. LV-2C & LV-3C are optional "cylindrical spindles" offering geometry for calculating shear rates. LV and RV/HA/HB spindles are supplied in 302 stainless steel. Optional 316 stainless or teflon coated spindles are available

RV/HA/HB Spindles cP(mPa·s) SPINDLE
RV-1 HA/HB-1 (available as an option)

RANGE* RV SERIES
100 - 20K 100 - 20K 100 - 80K 100 - 80K 100 - 200K 200 - 400K 400 - 800K 1K - 2M 4K - 8M

RANGE* HA SERIES
200 - 40K 200 - 40K 200 - 160K 200 - 160K 200 - 400K 400 - 800K 800 - 1.6M 2K - 4M 8K - 16M

RANGE* HB SERIES
800 - 160K 800 - 160K 800 - 640K 800 - 640K 800 - 1.6M 1.6K - 3.2M 3.2K - 6.4M 8K - 16M 32K - 64M
M = 1 million K = 1 thousand

RV-1** HA/HB-1** RV-2 HA/HB-2 RV/HA/HB-3 RV/HA/HB-4 RV/HA/HB-5 RV/HA/HB-6 RV/HA/HB-7

RV-2 HA/HB-2

* Based on standard RV/HA/HB speeds .5-100 RPM. Note: LV and RV/HA/HB spindles are supplied in 302 stainless steel. Optional 316 stainless or teflon coated spindles are available ** This spindle available as an option

RV/HA/HB-3

RV/HA/HB-4

RV/HA/HB-5

SPINDLE RACK SR-23Y

RV/HA/HB-6 RV/HA/HB-7

RV/HA/HB Spindle Set includes spindles #2 - #7 and is supplied with standard Brookfield Viscometers and Rheometers. Spindle #1 is available as an option. Spindle Rack is also available as an option with both LV and RV/ HA/HB spindle sets.

Call or visit our website for more information on spindles with EZ-Lock connectors.

45

BROOKFIELD _ ACCESSORIES

Spindles
CPE-44Y CPE-40 CPE-41 CPE-42 CPE-51 CPE-52

Wells/Brookfield Spindles & Cups SPINDLE
CPE-40 CPE-41 CPE-42 CPE-51 CPE-52

SHEAR RATE
7.50N 2.00N 3.84N 3.84N 2.00N sec-1 sec-1 sec-1 sec-1 sec-1

SAMPLE VOLUME
.5mL 2.0mL 1.0mL .5mL .5mL

CONE ANGLE
.8° 3° 1.5° 1.5° 3°

CONE RADIUS
2.4cm 2.4cm 2.4cm 1.2cm 1.2cm

CUP
CPE-44Y CPE-44PY PCPE-3Y PCPE-6Y PCPE-4Y PCPE-7Y Standard cup without temperature probe Standard cup with RTD temperature probe Cup with 1 purge fitting Cup with luer fitting and 1 purge fitting Cup with luer fitting and 2 purge fittings Cup with luer fitting and 4 purge fittings

Note: 1. Wells-Brookfield cones and cups are calibrated at the factory. Cones ordered after shipment require cups to be returned for calibration to new cone. 2. See page 16 for viscosity ranges

CABLE SC4-61Y

CAP Spindles SPINDLE
CAP-01 CAP-02 CAP-03 CAP-04 CAP-05 CAP-06 CAP-07 CAP-08 CAP-09 CAP-10

SHEAR RATE
13.3N 13.3N 13.3N 3.3N 3.3N 3.3N 2.0N 2.0N 2.0N 5.0N sec-1 sec-1 sec-1 sec-1 sec-1 sec-1 sec-1 sec-1 sec-1 sec-1

SAMPLE VOLUME
67 38 24 134 67 30 1700 400 100 170 µL µL µL µL µL µL µL µL µL µL

CONE ANGLE
0.45° 0.45° 0.45° 1.8° 1.8° 1.8° 3.0° 3.0° 3.0° 1.2°

CONE RADIUS
1.511cm 1.200cm 0.953cm 1.200cm 0.953cm 0.702cm 2.399cm 1.511cm 0.953cm 1.511cm

CAP-XX

Note: 1. Recommend ordering calibration fluids specific to cone for field calibration 2. See page 19 for viscosity ranges

UL Spindles & Chambers
YULA-15E

SPINDLE
YULA-15(E) YULA-15(E)Z ULA-31(E)Y ULA-31(E)YZ

TYPE
Spindle - 304 stainless steel Spindle - 316 stainless steel Sample Chamber - 304 stainless steel Sample Chamber - 316 stainless steel

SAMPLE VOLUME

SHEAR RATE
1.224N 1.224N

16mL 16mL
N = rpm

Note: 1. See page 41 for viscosity ranges 2. (E) represents enhanced UL version (introduced Jan. 2006)

DIN Spindles SPINDLE
DIN-85

SHEAR RATE
1.29N 1.29N 1.29N 1.29N 1.29N 1.29N

SAMPLE VOLUME
17.0mL 6.5mL 2.0mL 7.0mL 1.5mL 1.5mL

ULA-DIN-85 ULA-DIN-86 ULA-DIN-87 HT-DIN-81 for Thermosel SC4-DIN-82 for SSA SC4-DIN-83 for SSA CHAMBER ULA-DIN-6Y DAA-1

for use with ULA-DIN-86 and 87 for use with ULA-DIN-85

46

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PVS SPINDLE

PVS Spindles and Chambers BOB
PVS CHAMBER

SHEAR RATE
1.70N 0.38N 0.85N

SAMPLE VOLUME
23mL 40mL 30mL

PVS-B1-D-HC PVS-B2-D-HC PVS-B5-D-HC

CHAMBER
PVS-30 (standard) Triple Annulus for use with B1, B2 or B5 spindle for use with PVS - TA5 B5 - D - HC
*±1 mL RS Rheometers with serial numbers beginning with "302" and "303" use different spindles. Call for details.

R/S Spindle SPINDLE COAXIAL
CC3-XX

VISCOSITY RANGE (Pa·s)
0.002-19 0.004-134 0.026-883 0.151-5035 0.813-27111 0.061-2037 0.122-4074 0.008-255 0.015-509 0.002-75 0.005-151

SHEAR RATE
4-4344 2-2148 1-1291 1-1291 1-1291 6-6000 3-3000 6-6000 3-3000 6-6000 3-3000

MAX. SHEAR SAMPLE STRESS VOLUME
Pa Pa Pa Pa Pa 21mL 71mL 17mL 3mL 1.2mL 0.08mL 0.3mL 0.7mL 1.5mL 2.0mL 3.9mL 0.5mL 2mL 4.5mL

DG CC3-40 CC3-25 CC3-14 CC3-8

sec-1 83 287 sec-1 1140 sec-1 6500 sec-1 sec-1 35000

CONE
RC3-25-1 RC3-25-2 RC3-50-1 RC3-50-2 RC3-75-1* RC3-75-2* sec-1 12223 Pa sec-1 12223 Pa 1528 Pa sec-1 1528 Pa sec-1 453 Pa sec-1 453 Pa sec-1

RC3-XX-X

PLATE
RP3-25 RP3-50 RP3-75*
V3-80-40

0.373-12450 1-1309 sec-1 16297 Pa 0.023-779 3-2618 sec-1 2040 Pa 0.005-153 4-3927 sec-1 600 Pa

VANE SPINDLE
V3-80-40 V3-60-30 V3-40-20 V3-30-15 V3-20-10 V3-10-5

VANE LENGTH
80mm 60mm 40mm 30mm 20mm 10mm

VANE DIAMETER
40mm 30mm 20mm 15mm 10mm 5mm

SHEAR STRESS
6-200 15-505 51-1700 120-4000 408-13600 3276-109200 Pa Pa Pa Pa Pa Pa

SC4-XXBS SOLID SHAFT*

*For use with water bath version only Note: 1. Values based on minimum speed of 1 RPM and maximum speed of 1000 RPM 2. 75 mm plates cannot be used with Peltier Plate or electrically heated rheometers

1 Pa·s = 1,000 cP

SC4-XX LINK HANGING

Thermosel Spindles and Chambers SPINDLE
SC4-18 SC4-31 SC4-34 SC4-21 SC4-27** SC4-28 SC4-29 HT-DIN-81

Link hanging configuration is standard

SHEAR RATE
1.32N .34N .28N .93N .34N .28N .25N 1.29N

SAMPLE VOLUME
8.0mL 10.0mL 9.5mL 8.0mL 10.5mL 11.5mL 13.0mL 7.0mL

HT-2

HT-2DB-100 CHAMBER RACK HT-54

*SC4-XXBS = Solid Shaft. Not available for SC4-18 and SC4-21 spindles **Also available as SC4-27D-100 = Disposable spindle, 100 units

CHAMBER
HT-2 HT-2DB-100

TYPE
Sample Chamber - Reuseable, stainless steel Sample Chamber - Disposable, aluminum, 100 units
47

Call or visit our website for more information on spindles with EZ-Lock connectors.

Note: See page 37 for spindle ranges

BROOKFIELD _ ACCESSORIES

Spindles
SC4-27SD SOLID SHAFT** SC4-27 LINK HANGING

Small Sample Spindles and Chambers SPINDLE
SC4-18 SC4-31 SC4-34 SC4-16 SC4-25 SC4-21 SC4-27 SC4-15 SC4-28 SC4-29 SC4-14 SC4-DIN-82 SC4-DIN-83 CHAMBER SC4-13R SC4-13RPY SC4-8R SC4-8RPY SC4-7R SC4-7RPY SC4-6R SC4-6RPY SC4-13RD-100

SHEAR RATE

SAMPLE VOLUME

CABLE SC4-61Y

SC4-13RPY

SC4-13RD

1.32N 6.7 mL 0.34N 9.0 mL 0.28N 9.4 mL 0.29N 4.2 mL 0.22N 16.1 mL 0.93N 7.1 mL 0.34N 10.4 mL 0.48N 3.8 mL 0.28N 11.0 mL 0.25N 13.5 mL 0.40N 2.1 mL 1.29N 1.5 mL 1.29N 1.5 mL TYPE Sample Chamber w/o temperature probe Sample Chamber w/RTD temperature probe & cable Sample Chamber w/o temperature probe Sample Chamber w/RTD temperature probe & cable Sample Chamber w/o temperature probe Sample Chamber w/RTD temperature probe & cable Sample Chamber w/o temperature probe Sample Chamber w/RTD temperature probe & cable Sample Chamber - Disposable, aluminum, 100 units

Note:See page 39 for spindle/chamber ranges **Solid shaft option available for spindles SC4-21 (Part No. SC4-21SD) and SC4-27 (Part No. SC4-27SD). Requires the use of special water jacket SC4-45YD

KREBS SPINDLE KU1-10

KU-2 Spindles SPINDLE TYPE
Standard Krebs Spindle Optional Paste Spindle KU1-10 KU1-75Y

PASTE SPINDLE KU1-75Y

T-Bar Spindles cP(mPa·s)
T-BAR SPINDLE T-A THRU T-F CHUCK/WEIGHT/CLOSER ASSEMBLY BTU-18Y

SPINDLE
T-A T-B T-C T-D T-E T-F

LV

RV

HA

HB

156 - 62.5K 312 - 124.8K 780 - 312K 1.5K - 624K 3.9K - 1.5M 7.8K - 3.1M

16K - 3.2M 4K - 800K 2K - 400K 24K - 6.4M 8K - 6M 4K - 800K 80K - 16M 20K - 4M 10K - 2M 160K - 32M 40K - 8M 20K - 4M 50K - 10M 100K - 20M 400K - 80M 100K - 20M 200K - 40M 800K - 160M
M = 1 million K = 1 thousand

SPIRAL ADAPTER SPINDLE SA-70

Spiral Adapter Spindle SPINDLE
SA-70

CHAMBER
SA-1Y
Note: See page 44 for ranges

Vane Spindles SPINDLE
V-71 V-72 V-73 V-74 V-75

V-71

VANE LENGTH (in)
2.708 1.706 .998 .463 .632

VANE DIAMETER (in)
1.354 .853 .499 .232 .316

Note: Container diameter should be twice (2x) the vane diameter when possible. See page 43 for ranges.

48

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Options & Specialty Items
MVS-1Y

MVS-1Y Flag Impeller Spindle
Use with the Small Sample Adapter to help keep sample materials in suspension

4B2

4B2 Spindle
Required for viscosity testing in accordance with ASTM D2983 (Low Temperature Viscosity Measurement of Automotive Fluid Lubricants)

ABZ

ABZ Spindle
Used for viscosity testing of thick film pastes. Short spindle length is suitable for immersion into shallow depth containers. Sensing length of spindle is less than 1-inch.

Custom Spindles
Custom spindles can be developed to meet your particular test requirements. Contact Brookfield or an authorized dealer for details.

Type D Extension Link
SP1-UC-Y YDX-1

SPINDLE
YDX-1 SP1-UC-Y SXV-XX

TYPE
Male coupling nut; attaches to spindle Female coupling nut; attaches to viscometer Extension link; see below for lengths

SP1-UC-Y

Type S Extension Link SPINDLE
Available in LV-4 and RV/HA/HB spindle configurations

Extension LINK
EXTENSION LINK

LENGTH
1" 1.12" 3" 4" 6" 10" 12"

USED WITH
UL Adapter Small Sample Adapter Thermosel Type D/S Extension Type D/S Extension Type D/S Extension Type D/S Extension

SXV-08 SXV-09 SXV-24 SXV-32 SXV-48 SXV-80 SXV-96

Note: Other lengths available; call for details

SP-7Y QUICK CONNECT COUPLING

Quick Connect Coupling (SP-7Y) PART
SP-3 SP-4 SP-5 Coupling to viscometer/rheometer Coupling to spindle Sleeve (to hold together)

SP-4

SP-3

SP-5

Call or visit our website for more information on spindles with EZ-Lock connectors.

49

BROOKFIELD _ ACCESSORIES

Options & Specialty Items
Model A Lab Stand: Model S Lab Stand:
Dial, DV-E DV-I Prime, DV-II+Pro, YR-1

EZ-Lock Spindle Coupling System
Quickly and more safely change spindles with this spring-loaded spindle coupling attachment. Attach the EZ-Lock Spindle Coupling to a spindle and insert the spindle into the chuck. That's it! Changing spindles has never been quicker or easier... making this the perfect option for busy labs with multiple samples to test. EZ-Lock can be purchased as an option for new DV-I Prime and DV-II+Pro Viscometers as well as the DV-III Ultra Rheometer. It can also be retrofitted to your existing DV-I and DV-II series Viscometer as well as any of your DV-III series Rheometers. EZ-Lock is also available for use with your favorite Brookfield accessories such as the Thermosel and Helipath Stand as well as the following adapters: Small Sample Adapter, UL Adapter, Enhanced UL Adapter and DIN Adapter.*
* Special brackets may be required to accommodate the length of the EZ-Lock system; requirement can be determined at time of ordering.

All standard viscometers -- and the YR-1 Rheometer -- are supplied with either a Model A or Model S Laboratory Stand. These traditional stands move the viscometer up and down by turning the knob on the 14 inch rod* and clamp assembly. The clamp itself has been newly redesigned to allow for an easier, more ergonomic grip.
*Lab Stands with 18 inch rod assemblies are also available for testing with baths. Part Numbers for 18" stands: Model A 18, Model S 18

MODEL A LAB STAND

MODEL S LAB STAND

Quick Action Lab Stand:
Optional purchase for Dial, DV-E, DV-I Prime, DV-II+Pro & YR-1

Taking measurements has never been so fast or easy! With the push of a button, the instrument moves up and down the lab stand, quicker and easier than ever before. The Quick Action Lab Stand is perfect for busy lab environments, especially those with multiple operators or multiple samples. This stand is available as an option for new Dial, DV-E, DV-I Prime and DV-II+Pro Viscometers and is also compatible with existing models. MODEL Q LAB STAND

Ball Bearing Option
If your viscometer or rheometer is used by multiple operators or in a busy lab environment, a more durable ball bearing suspension system may help keep your instrument in calibration longer with less "down time". This option can be ordered at the time of purchase and a retrofit to existing instruments may be available. Consult Brookfield or your local Brookfield representative for details.**
** This option is for the torque ranges of RV, HA, and HB only - it is not available for instruments in the LV torque range.

50

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FAX 508-946-6262

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Complimentary Torque Decals
Now you can quickly identify the torque range of your standard Brookfield Viscometer/ Rheometer with easy-to-read decals. The decals provide a convenient labeling system for your lab or production personnel. The label sheet comes with pressure-sensitive decals, two large and two small for LV, RV, HA and HB torque ranges. The small decals fit on the instrument faceplate and the large decals the on the side, back or top of the instrument. These free decals are also available for CAP series Viscometers.

Protective Keypad Covers
Protect your keypad against dirt, scratches, spillage and dust with these "peel and stick" disposable covers. They are ideal for instruments with multiple users and for busy, high traffic work areas. These flexible protective covers are packaged in quantities of 10 and are available for most DV-I series, DV-II series, CAP series, DV-III series, YR-1, VTE series and AST-300SY touch screen controller models.

The Brookfield Website
Looking for more information? Then the Brookfield website is the place to visit. Here you can download manuals, MSDSs, article reprints, and brochures. Find representatives in your area or register your instrument online. Find out when our popular training series will be in your area or watch our, free online videos. The website is updated frequently so there's always something new to discover at www.brookfieldengineering.com.

Protective Instrument Covers
Brookfield protective instrument covers are designed to shield your instrument from dust and dirt in the most challenging environments. These covers are also ideal in situations where sample testing materials may accidentally be spilled on the instrument and cause damage. Protective instrument covers quickly slip over the viscometer/rheometer protecting both the front and sides of the instrument. The clear, seethrough material allows the use of the keypad while the cover is in place on most DV-I+/DV-II+/CAP series Viscometers and DV-III series Rheometers.

51

BROOKFIELD _ ACCESSORIES

Viscosity Standards
Brookfield Viscosity Standards provide a convenient, reliable way to verify the calibration of your Brookfield Laboratory Viscometer/Rheometer. Brookfield Viscosity Standards are

Newtonian, and they are available as either silicone or oil. Silicone fluids are less temperature sensitive than oil fluids.
Note: Brookfield recommends that all fluids be replaced annually

Silicone Viscosity Standards
These fluids are most commonly used to verify calibration of Brookfield Viscometers/Rheometers. Accuracy: ±1% of viscosity value Excellent temperature stability Recommended for use with Brookfield and most other rotational viscometers Most economical Special viscosity values and temperature calibrations available upon request

General Purpose Silicone Fluids Brookfield Part #
5 cps 10 cps 50 cps 100 cps 500 cps 1000 cps 5000 cps 12500 cps 30000 cps 60000 cps 100000cps

Nominal Viscosity cP (mPa·s)
5 10 50 100 500 1,000 5,000 12,500 30,000 60,000 100,000

Temp °C
25.0°C 25.0°C 25.0°C 25.0°C 25.0°C 25.0°C 25.0°C 25.0°C 25.0°C 25.0°C 25.0°C

High Temperature Silicone Fluids Brookfield Part #
HT30000

Nominal Viscosity cP (mPa·s)
30,000 9,000 4,500 60,000 18,000 9,000 100,000 30,000 15,000

Temp °C
25.0°C 93.3°C 149.0°C 25.0°C 93.3°C 149.0°C 25.0°C 93.3°C 149.0°C

Temp °F
77°F 200°F 300°F 77°F 200°F 300°F 77°F 200°F 300°F

VisCal Kit
The Brookfield VisCal Kit provides all the necessary items to verify calibration of your Viscometer/Rheometer. Includes Brookfield 600mL Beaker, 1 pint of Silicone Viscosity Standard, Dispersing Bottle for cleanup and Trapper Cleaning Agent.*
*Trapper Cleaning Agent available only in shipments within the USA

HT60000

HT100000

Special Order Silicone Fluids
For our customers needing a nonstandard viscosity or temperature range, our silicone fluids can be modified to meet most requirements. VISCOSITY BLENDS CALIBRATED AT 25°C (77°F) - Minimum: 5 cP (mPa·s) - Maximum: 60,000 cP (mPa·s) - Blends will be within ±2% of requested value TEMPERATURE CALIBRATIONS - Minimum: 10°C (50°F) - Maximum: 80°C (176°F) - Minimum temperature increment: 2°C

Plastic VisCal Kit
The Brookfield Plastic VisCal Kit provides all the necessary items to verify calibration of your Viscometer/ Rheometer in a glass-free environment. Includes Brookfield 600mL Plastic Beaker, 1000ml of Silicone Viscosity Standard (5-12,500 cP) in a plastic bottle and a Brookfield-designed metal lid for anchoring beaker in the temperature bath.

52

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Oil Viscosity Standards
These fluids are used for specific instruments using cone/plate or Krebs spindle geometry. Also, certain industries may require use of oil standards. Accuracy: ±1% of viscosity value Appropriate for use at shear rates greater than 500 sec-1 Recommended for use with cone/plate Viscometers at viscosities above 5,000 cP Recommended for Brookfield CAP series and KU-2 Viscometers and R/S Rheometers Brookfield oil viscosity standards are hydrocarbon based, either mineral oil or polybutenes
Note: Other oil fluids are available ­ call for details Brookfield Viscosity Standards are accurate to ±1% of the stated viscosity and are certified by methods traceable to the United States National Institute of Standards and Technology (NIST). The selection of one or two fluids will normally provide sufficient measurement points to verify calibration of your instrument. All fluids are supplied in 1/2 liter (1 pint) containers complete with a certificate of calibration. CAP Oil Fluids are supplied in 150 mL (4 oz) containers

CAP Viscometer Oil Fluids

For calibrating CAP Series cones each spindle has its own fluid

Cone Spindle 1 2 3 4 5 6 7 8 9 10

HIGH TORQUE CAP Low Temp 25°C High Temp 60°C Brookfield Viscosity Brookfield Viscosity Part # cP (mPa·s) Part # cP (mPa·s) 89 89 CAP1H CAP1L 177 177 CAP2H CAP2L 354 354 CAP3H CAP3L 708 708 CAP4H CAP4L CAP5L 1,417 CAP5H 1,417 CAP6L 3,542 CAP6H 3,542 CAP7L 1,328 CAP7H 1,328 CAP8L 5,313 CAP8H 5,313 CAP9L 21,250 CAP9H 21,250 CAP10H 236 CAP10L 236

LOW TORQUE CAP Low Temp 25°C High Temp 60°C Brookfield Viscosity Brookfield Viscosity Part # cP (mPa·s) Part # cP (mPa·s) 57 57 CAP0H CAP0L 89 89 CAP1H CAP1L 177 177 CAP2H CAP2L 354 354 CAP3H CAP3L 708 708 CAP4H CAP4L CAP5L 1,417 CAP5H 1,417 89 89 CAP1H CAP1L 354 354 CAP3H CAP3L CAP5L 1,417 CAP5H 1,417 177 177 CAP2H CAP2L

HOW TO SELECT A CAP FLUID - Determine which viscometer is being used: High Torque or Low Torque. - Determine which temperature model is being used: Low Temperature (5°C-75°C) or High Temperature (50°C-235°C) - Determine which cone is being used.

Krebs Viscometer Oil Fluids Brookfield Part #
KU61 KU73 KU87 KU99 KU106

Nominal Viscosity Krebs Units
61 73 87 99 106

Temp °C
25.0°C 25.0°C 25.0°C 25.0°C 25.0°C

General Purpose Oil Fluids Brookfield Part #
B29 B200 B600 B1060 B2000 B10200 B21000 B73000 B200000 B360000

Nominal Viscosity cP (mPa·s)
29 200 600 1,060 2,000 10,200 21,000 73,000 200,000 360,000

Temp °C
25.0°C 25.0°C 25.0°C 25.0°C 25.0°C 25.0°C 25.0°C 25.0°C 25.0°C 25.0°C

R/S Rheometer Oil Fluids Spindle
C25-1 C50-1 C50-2 C75-1 C75-2

Brookfield Part #
B41000 B10200 B41000 B4900 B4900

Nominal Viscosity cP (mPa·s)
41,000 10,200 41,000 4,900 4,900

Temp °C
25.0°C 25.0°C 25.0°C 25.0°C 25.0°C
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54

BROOKFIELD _ TEXTURE ANALYZER

What is texture analysis?
Texture analysis is primarily concerned with measurement of the mechanical properties of a product, often a food product, as they relate to its sensory properties detected by humans. Fifty years of texture research has developed a set of definitions relating the sensory properties of a product to the instrumental properties which can be calculated from the results of a two cycle texture profile analysis test. Texture analyzers perform this test by applying controlled forces to the product and recording its response in the form of force, deformation and time. These graphs show two ways of looking at the data from one 2 cycle Texture Profile Analysis test. The force vs time graph clearly shows the force peak resulting from each compression cycle, while the force vs distance graph better displays the response of the sample to the application and removal of strain.

PARAMETERS1
Hardness

SENSORY DEFINITION
Force required to compress a food between the molars. Defined as force necessary to attain a given deformation. Ratio of the height the sample springs back after the first compression compared to the maximum deformation. Net work invested in the non-recoverable deformations of the first and second chews. The net energy required to chew a SOLID food to the point required for swallowing it. Measurement of how a sample recovers from deformation in relation to speed and forces derived.

INSTRUMENTAL DEFINITION
Peak force of the first compression cycle. P1

Springiness Index Preferred for comparing samples of different lengths Corrected Cohesiveness (PELEG, 1976) Corrected Chewiness

Springiness divided by total deformation.

DS __ DT B1 - B2 _____ A1 - A 2

The ratio of the net work of the second cycle B1 - B2 divided by that of the first cycle A1 - A2. The product of hardness, corrected cohesiveness and springiness index Resilience is the ratio of work returned by the sample as compressive strain is removed (known as recoverable work done A2 ), to the work required for compression (known as hardness work done A1). The negative area for the first bite, representing the work necessary to pull the compressing plunger away from the sample. (No adhesiveness is seen in graphs above.) Maximum negative force generated during probe return. The product of hardness and cohesiveness.

B1 - B2 DS P1 x _____ x __ A 1 - A 2 DT A2 __ A1

Resilience (PELEG, 1976)

( )

Adhesiveness

Adhesive Force (Fiszman and Damaio, 2000) Gumminess Applies to semi-solid products only if they have no springiness & undergo permanent deformation Cohesiveness A measurement of how well the structure of a product withstands compression Chewiness Solid foods only
56

The work necessary to overcome the attractive forces between the surface of the food and the surface of other materials with which the food comes into contact (e.g. tongue, teeth, palate). Work required to pull food away from a surface. The maximum force required to separate teeth after biting sample. Energy required to disintegrate a SEMI-SOLID food product to a state ready for swallowing. Related to foods with low hardness levels. The strength of internal bonds making up the body of the product (greater the value the greater the cohesiveness) The energy required to chew a SOLID food to the point required for swallowing it.

B1 P1 x __ A1 B1 __ A1 B1 P1 x __ x DS A1

The ratio of the work during compression (downward stroke only) of the second cycle B1 divided by that of the first cycle A1. The product of hardness, cohesiveness and springiness.

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FAX 508-946-6262

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Why Choose Brookfield?
Brookfield Engineering is recognized around the world as offering high quality measurement instruments at an affordable price. Unsurpassed customer support is but one more reason to choose a Brookfield product when you are considering a viscometer, rheometer, texture analyzer or a powder flow tester. To find out about the in-depth service that we provide, ask any customer who has uses one of our viscometers. The CT3 offers the highest performance/cost ratio on the market. Distance accuracy is assured during calibration for each and every CT3 by storing the unique compensation curve for load cell deflection. Each load cell deflects naturally and uniquely as the force builds to the maximum range for the load cell. This unique deflection of each load cell is stored during calibration and applied to the drive system in real time as the test runs. This compensation assures accurate distance travel regardless of the load force recorded. The CT3 Texture Analyzer utilizes uni-axial compression and tension forces in combination with a selection from our extensive list of probes, grips and fixtures to test a wide variety of food, personal care products and industrial materials. Most tests desire to imitate conditions imposed on these products during manufacture, handling, and consumption or use. Characterizing the physical properties of your products in such an analytical manner provides "real life" insight and can be invaluable toward maintaining consistent, high quality manufacturing while minimizing cost. The Brookfield Texture Department can also provide customers with complete texture assessment service. We specialize in the development of novel and innovative test applications and accessories for solid and semi-solid materials, enabling our customers to maximize the practical value of their texture studies within all test environments.

Why Measure Texture?
Consumer products succeed in the marketplace in part because their "textural characteristics" are pleasing to customers. This is certainly true with food products but it also applies to cosmetics, pharmaceuticals, packaging, industrial materials and even adhesive type materials.

Applications
Quality Control, Product Development and R & D
FOOD Dairy Bakery Snack Foods Meat Fruit & Vegetables

Butter Cheese Tofu Yogurt

Bread Dough Pastry

Chips Confections Granola Bars

Beef Poultry Seafood Surimi

COSMETICS

Creams Mascara

Eye liner pencils Powder compacts

Lipstick Soap bars

PHARMACEUTICALS

Adhesive dressing Tablet hardness
MATERIALS

Gelatins

Ointment

Syringe testing

Adhesives Rubber

Caulking Wax

Grease

Packaging

Properties Measured
Adhesiveness Burst Strength Cohesiveness Fracture Force Hardness Ripeness Yield Point Apparent Modulus Chewiness Consistency Gel Strength Pliability Spreadability Breaking Point Coefficient of Friction Elasticity Gumminess Relaxation Tackiness

Brookfield's compact design of the CT3 has a long heritage of more than 20 years dating from the Stevens gelatin Bloom tester. The CT3 still contains the Bloom test method and we now offer the complete gelatin bath preparation system along with GMIA and GME approved Bloom bottles. The system includes a CT3, a rack allowing easy handling of twelve Bloom bottles, two TC-402D large reservoir baths and a TC-351D chiller.

CT3 Gelatin System

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BROOKFIELD _ TEXTURE ANALYZER

CT3 Texture Analyzer
TM
An extensive history and customer input have contributed to the development of the most powerful, low cost, stand-alone Texture Analyzer ever produced. With six test modes (plus calibration check) and a wide choice of accessories, no other texture analyzer has ever done so much without requiring a computer and software! Standard Test Modes Normal Test: a single compression cycle Hold Time Test: compress and hold Cycle Count Test: compress multiple times Bloom Test: gelatin bloom strength test TPA Test: texture profile analysis Tension Test: tensile testing Surimi Test: gel strength Static Load Test: calibration check Texture Loader Software allows up to ten custom tests and ability to lock parameters Compression distance up to 10cm, can accommodate sample up to 22.5cm, almost 9 inches tall. Probe shaft is 8cm from back wall. Choice of Load Cells 7 measurement ranges up to 50kg Choice of Base Tables allows for larger samples and more accessory choices

compression and tension testing for rapid QC analysis

What's Included?
Instrument with choice of load cell Texture Loader Software USB Cable

What's else do I need?
Rotary Base or Fixture Base Table (see below) At least one probe or test fixture (p60-61)

Optional Accessories
The CT3 has a wide variety of probes, fixtures and jigs which enable it to be very versatile. Brookfield can also custom design a fixture and probe for most applications. TexturePro CT Software Temperature Probe Bubble Level
TA-LVL (p59) TA-CT-PRO-AY (p59)

DVP-94Y

Calibration Weight Set

Gelatin Bath System for gel conditioning (p57) Bloom Jar - industry approved
TA-GBB-2

CT3 with Fixture Base Table and Cylindrical Probe in compression mode

TA-RT-KIT Rotary Base Table
58 TEL 800-628-8139 or 508-946-6200 FAX 508-946-6262 www.brookfieldengineering.com

TA-BT-KIT Fixture Base Table

TexturePro CT Software

Optional

COLLECT DATA AND PERFORM DETAILED DATA ANALYSIS WITH REAL-TIME GRAPHIC PLOTTING.

While the CT3 can perform many tests in stand alone mode, use of TexturePro CT Software permits creation of multiple tests and automatic execution without operator involvement. Easily create custom reports and graphs right from the menu screen. - Sample identification set-up screen helps new operators quickly get started; test fields outline a variety of parameters - Intuitive set up for test methods and database file structures in a single window - Data is captured as a graph and stored in tabular database format - Advanced data analysis with built-in parameter calculations such as springiness, chewiness, hardness and much more!

Tension Mode
Sample Test Set-up On Screen Live Force Deformation Curve provides tensile testing capability

MODEL
CT3-100 CT3-1000 CT3-1500 CT3-4500 CT3-10kg CT3-25kg CT3-50kg

Load Range / Resolution*
0-100g/0.01g 0-1000g/0.10g 0-1500g/0.20g 0-4500g/0.50g 1-10000g/1.0g 1-25000g/2.0g 2-50000g/5.0g

ALL CT3 MODEL SPECIFICATIONS
Speed: Range 0.01-0.1mm/s (increments 0.01mm/s) 0.1 - 10mm/s (increments 0.1mm/s) ±0.1% of setspeed

Accuracy Position: Range 0-101.6mm Resolution 0.1mm* Accuracy 0.1mm

g = grams kg = kilograms *Accuracy = ±0.5% Full Scale Range (FSR)

mm = millimeter s = seconds *Resolution 0.01mm when used with TexturePro CT Software

TA-CW-1500C Calibration Weight Set contains a combination of certified weights which may be used to confirm the calibration and linearity of each specific load cell.

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BROOKFIELD _ TEXTURE ANALYZER ACCESSORIES

CT3 Accessories
FOR A WIDE RANGE OF TESTS.

While many CT3 accessories have multiple applications, some are particularly useful for specific industries. The following color coded icons are used here to identify these industries. FOODS COSMETICS PHARMACEUTICALS MATERIALS TA-KF Kieffer Dough and Gluten Extensibility Fixture quantifies maximum force and distance needed to break sample. Fixture Base Table required. TA-JPA Junior Punch Fixture is for punching through flat samples; 12.7mm max. diameter probe. Hole in fixture is 14mm. Rotary Base Table required. TA-JTPB Small scale version of Three Point Bend Fixture is used with TA7 blade from general probe kit. Rotary Base Table required.

TA-DSJ Dough Stickiness Fixture is standard test for measuring dough stickiness; important for processing raw dough. Fixture Base Table required.

TA-DE Dough Extensibility Fixture for holding sheet of raw dough or flat bread to measure breaking point of stretched sample. Fixture Base Table required.

TA-CTP Compression Top Plate for applying uniform compression forces on samples up to 4x6 inches (10x15cm) Fixture Base Table required.

TA-VBJ Volodkevich Bite Jaws for testing bite force of meat products using shear cutting-test. Fixture Base Table required.

TA-PTF Pizza Tensile Fixture quantifies cooked pizza firmness by measuring the tensile force and deformation distance to break sample.

TA-FMBRA Standard dough pot set for preparing dough samples and measuring dough firmness.

TA-AACC36 AACC spec probe for measuring bread firmness and performing texture profile analysis (TPA). Fixture Base Table required.

TA-SBA Shear Blade for products where a cutting-shear test is meaningful: meat, fish, sausage, etc. Fixture Base Table required.

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TA-SFF Spaghetti Flexure Fixture quantifies flexure characteristics of uncooked spaghetti and other dry pastas.

TA-NTF Noodle Tensile Fixture to evaluate noodle quality. Fixture Base Table required.

TA-MP Mesh Probe quantifies the consistency of products such as mayonnaise and yogurt.

TA-OC Ottawa Cell for extruding assorted soft samples, like pasta or diced fruit and vegetables. Fixture Base Table required.

TA-PFS-C Pasta Firmness and Stickiness Fixture measures pasta and like products. Fixture Base Table required.

TA-CEF Cheese Extensibility Fixture measures the extensibility of the sample, such as molten cheese, to break point. Fixture Base Table required.

TA-BEC Back Extrusion Cell for measuring consistency of applesauce, pudding, yogurt and similar products. Rotary Base Table required.

TA-KSC Kramer Shear Cell for shearcutting and extrusion test on small fruits and vegetables such as grapes, figs, corn and beans. Fixture Base Table required.

TA-PFS Pasta Firmness and Stickiness Fixture measures the firmness and stickiness of uncooked pasta. Fixture Base Table required.

TA-WSP Wire Shear Plate cuts through the sample. Good for products with significant stickiness like cheese and butter. Fixture Base Table required.

TA-DEC Dual Extrusion Cell for either forward or back extrusion of fruit puree, pudding, yogurt or similar products. Fixture Base Table required.

TA-JMPA Multiple Probe Assembly consisting of nine 3mm probes and base plate designed to hold nine small samples of irregular geometry such as peas, corn, nuts or dried fruit. Fixture Base Table required.
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CT3 Accessories
FOR A WIDE RANGE OF TESTS.

While many CT3 accessories have multiple applications, some are particularly useful for specific industries. The following color coded icons are used here to identify these industries. FOODS COSMETICS PHARMACEUTICALS MATERIALS TA-10 GMIA & GME probe and spec Bloom bottle TA-GBB-2 sold in package of twelve bottles. Rotary Base Table required. TA-MCF The Multiple Chip Fixture is used for testing the penetration or firmness of multiple chips / french fries. Fixture Base Table required. TA-RCA Roller Cam Accessory grips measure the tensile strength and tear characteristics of material such as polymer films.

TA-CSF Circular Support Fixture provide support for round samples and retains any potential fluid expressed during the test. Fixture Base Table required.

TA-AVJ Adjustable Vice Fixture for holding small samples for puncture test. Good for jelly beans, gum drops, etc. Rotary Base Table required.

TA-DGA Dual Grip Assembly for tensile testing of thin films or integrity of seals for packaging.

TA-FSF Film Support Fixture for puncture test to measure strength of fine films. Fixture Base Table required.

TA-MTP Magness-Taylor Probes puncture test measure hardness of fresh fruit and vegetables. Fixture Base Table required.

TA-CJ Confectionary Fixture for holding candies and similar products for penetration testing. Fixture Base Table required.

TA-ATT Adhesive Tack Tester for measuring stickiness of pressure sensitive adhesive materials such as tape. Rotary Base Table required.

TA-STJ Syringe Test Fixture for measuring the force required to push or pull syringe plunger. Important to pre-filled syringe market or manufacturers of custom syringe products. Fixture Base Table required.

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TA-BPS Blister Pack Support Fixture is used to measure the force required to remove the tablet from its blister pack. Fixture Base Table required.

TA-MDI Meter Dose Inhaler Fixture measures the push-button force to actuate the inhaler. Fixture Base Table required.

TA-HCF Hair Combability Fixture measures the effect of products, such as shampoo and conditioners, on the combabilty of hair.

TA-P-KIT2 Standard Probe Kit is variety of cylindrical (8), cone (3), ball (2), needle (1), knife-edge (1) and wire cutting (1) probes. Complies with BS and AACC. Also available: TA-P-KIT3 Curd Probe Kit TA-TPB Three Point Bend Assembly TA-RH Raft Hook Probe TA-CKA Craft Knife Adapter

TA-TCA Tablet Coating Adhesion Fixture measures the adhesion force of a tablet coating to a tablet. Fixture Base Table required.

TA-CLT Capsule Loop Tensile Test Fixture is used to measure the force required to split one half of a hard gel capsule. Fixture Base Table required.

TA-LC Lipstick Cantilever Test Fixture allows imitative tests on lipstick and similar products to quantify strength of product. Fixture Base Table required.

TA-HIP Multi-Hole Indexing Plate A variety of cylindrical, cone, ball,needle, knife-edge, and wire cutting probes are also available. Brookfield can also make custom fixtures and probes for a variety of applications. Please contact Brookfield or an authorized dealer to discuss solutions to your texture and materials testing challenges.

TA-MA Muco Adhesion Test Fixture quantifies tablet adhesiveness to a mucosal surface by simulating body and temp conditions and force needed to pull tablet away from surface.

TA-BLS Bilayer Shear Test Fixture uses guillotine blade to separate bilayer tablet while measuring shear strength. Fixture Base Table required.

TA-EP Eye Pencil Test Fixture measures hardness of cosmetic pencil tips for eye- or lip-lining products and can also be used for artistic type pencil tips. Fixture Base Table required.

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64

BROOKFIELD _ POWDER FLOW TESTER

What is powder analysis?
What are the industrial issues with powders?
The classic problem with powders is their failure to discharge reliably from bins, hoppers, silos, etc., and poor or unpredictable flow in feeders, dosing machines, packing machines, etc. This causes unwanted interruptions in the production process, leading at times to complete plant shutdown in order to correct the flow restrictions and stoppages. It also leads to variations in pack weight, mixture, performance and sensory properties of powder products. Quality Control Departments are constantly dealing with raw materials in powder form, which come from multiple suppliers. The variability in particle size and distribution, moisture content, and basic ingredients requires a battery of incoming inspection tests, none of which assure that proper flow will take place when loaded into the plant equipment. The Brookfield Powder Flow Tester is a single-solution instrument which can resolve this uncertainty. R&D Departments are constantly adjusting formulations of powder products to satisfy customer demand for improved properties: better coating action for paints, enhanced taste for spices, rapid dissolving of chemicals when put into solution. New formulations do not necessarily have the same flow properties, thereby leading to production problems when the process is scaled up to high volume. The Brookfield Powder Flow Tester can predict those problems so they can be prevented.

Particulate materials constitute a large group of solids that can range in size from sub micron particles to large rocks and minerals. Brookfield's Powder Flow Tester measures the flow behavior of bulk solid materials that have a top particle size of 2mm. At least 90% of the sample should consist of particles less than 1mm in diameter. In many instances, powders with larger particles can still be characterized effectively by sieving the material at 1mm and testing the fines (the fines control the flow properties of a material with a wide size range). The generic term used by Brookfield to name these materials is "powder", therefore the name of our instrument is "Powder Flow Tester". Unlike liquids which, under the influence of gravity, tend to have a horizontal surface, powders exhibit a structure, due to internal friction and cohesion, which allows them to form piles with angles relative to the surface on which they are placed. At ambient conditions, powders do not change flow behavior when subjected to variable shear rates, whereas most liquids do. However, pressure controls the strength of a powder (i.e., increases the resistance to flow) whereas a liquid will show limited change in rheology under pressure. In other words, the consequence of subjecting a powder to a compressive force is that the powder will flow less easily; the relationship between the compressive stress applied to consolidate the powder and the strength it obtains is the measurement of the powder flowability, or its "Flow Function". There is a need throughout industry to characterize powder flow properties and flow behavior. The Brookfield Model PFT Powder Flow Tester is a precision instrument of robust design that satisfies this need and more.

How can flow problems with powders be eliminated?
There is a proven scientific method, called the "Flow Function test", which can analyze powders for flow behavior. ASTM D6128 describes this procedure for compressing and shearing powder samples in a defined annular shear cell, using a well-defined methodology established years ago. Test algorithm for powder flow analysis requires compression of the sample contained in an annular cell to a defined axial load followed by torsional shearing. Raw data output shows torsional load values in red. Compression of sample is shown as axial load values in green.

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The resulting data produces a "Flow Function", much like what is obtained for liquids when testing with a viscometer to create a "flow curve". Flow Function for powder sample shows "non-flowing" to "very cohesive" behavior at low consolidation stresses and "cohesive" behavior at higher consolidation stresses. Analysis of the "Flow Function" leads to calculation of the critical outlet dimensions of feeders, hoppers, etc., through which the powder will flow. Comparing the "Flow Function", or these critical dimensions, allows powders to be benchmarked, ranked and compared against one another for flowability. The dimensions can also be used to determine whether a particular powder will flow through an existing plant or process, or to determine what the geometry should be if purchasing new solids handling equipment.

Why Choose Brookfield?
Brookfield has over 75 years experience in providing reliable, low cost viscosity and texture measurement instruments while offering high quality product support. We are now using this recipe for success to expand our line of physical testing products to include the Powder Flow Tester.
THE NEW BROOKFIELD POWDER FLOW TESTER IS THE SIMPLE ANSWER TO INDUSTRY NEEDS:

The purchase price is a small fraction of current devices on the market. A competent lab technician can run tests and collect data within minutes, eliminating the need for a powder specialist. The automated analysis provided by the Powder Flow Pro software calculates various properties of the powder, including the critical dimensions for reliable powder flow out of the hoppers, feeders, bins and silos. The Wolfson Center for Bulk Solids Handling Technology at the University of Greenwich, England, has worked closely with Brookfield to design the Powder Flow Tester, thereby, ensuring its suitability for practical industrial use.

Applications
R&D, Incoming Materials Inspection, New Product Formulation, Quality Control, Process Plant Design
Adhesives Energy: Biomass Coal Fluxes Food: Biscuits Cereal Chocolate Cookies Crackers Flavorings Flour Seasonings Spices Gunpowder/ Ammunition Healthcare Products: Tablets Minerals Personal Care Products: Talcom Powder Pharmaceuticals Starch

Data output from Flow Function test provides "Arching Dimension" and "Rathole" diameter. Data output from additional Wall Friction test provides "Hopper Half Angle". Although ASTM D6128 has existed for many years, the instrumentation used to accomplish the test has been expensive to purchase, requires an experienced operator, and may need a technical expert to interpret the results.

Cosmetics Chemicals Construction: Cement Fly Ash Gypsum Hydrated Lime Detergents Equipment Manufacturing: Silos Bins Feeders Hoppers

Properties Measured
Flow Function (relation between consolidation stress and powder strength) Angle of internal friction Angle of wall friction Cohesive strength Bulk density

The New Brookfield Powder Testing Lab

(p3)

67

BROOKFIELD _ POWDER FLOW TESTER

PFT Powder Flow Tester
TM

...affordable testing for powder characterization

The PFT Powder Flow Tester brings quick and easy analysis of powder flow behavior in industrial processing equipment. Evaluate powder discharge from storage containers. Use as QC check for incoming materials. Rapidly characterize new formulations for flowability and adjust composition to match flow behavior of established products. Choice of Test Options: - Flow Function - Time Consolidated Test with Flow Function - Wall Friction - Bulk Density Choice of Flow Function Tests: - Demo (8 minutes) - Standard (38 minutes) - Time Consolidation (user-defined) Real Time Clock Displays: - Test Step - Remaining Time to Completion Shearing Algorithm Captures: - Peak Stress Value - Subsequent Stable Stress Value - Recognizes "Slip Stick" Materials Data Output: - Flow Index for Powder Flowability - Arching Dimension (Index) - Rathole Diameter - Hopper Half Angle - Gravity Chute Angle (Wall Friction Angle) - Bulk Density Curve Compact design with small footprint Tester fits conveniently on workbench Depth: 15inches / 38cm Width: 14inches / 36cm Height: 27inches / 69cm

What's Included?
Instrument Powder Flow Pro Software
with USB Cable

Choose one or both: - Standard Volume Accessory Kit
230cc Trough & 33cc Vane Lid 38cc Trough & 5cc Vane Lid

- Small Volume Accessory Kit Wall Friction Lid
304 s/s simulated 2B finish

Outer Catch Tray Inner Catch Tray
with Scraper Tool

Powder Scoop Cleaning Brush

Optional Accessories
Wall Friction Lids
in Mild Steel 22-28RA, Tivar 88 or special order

Temperature Probe Humidity Sensor Sieve Kit
Standard or Small Volume

Carrying Case for easy transport Sand Castle Demonstration Kit Powder Flow Demonstration Kit

Developed in association with The Wolfson Centre for Bulk Solids Handling Technology at the University of Greenwich, England. Small Volume Vane Lid .795-13.252 kPa Standard Volume Vane Lid .289-4.819 kPa

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Powder Flow Pro Software

Included

Operation and control of the Powder Flow Tester is accomplished with Powder Flow Pro Software. Main screen provides choice of basic tests: - Flow Function - Wall Friction - Time Consolidated Flow Function - Bulk Density

Close-up View of Vane Lid used for Flow Function Test.

Close-up View of Wall Friction Lid for wall friction test and density test

Stress data output screen captures "normal stress" and "shear stress" values and plots data in graphical format (calculates Mohr Circle Failure Loci).

Flow Function test produces graphs of powder flow behavior which show:
Unconfined Failure Strength vs. Major Principal Consolidating Stress Arching Dimension vs. Principal Consolidation Stress Rathole Diameter vs. Powder Fill Level Arching Dimension vs. Hopper Half Angle

Reversible Scraper Tool Inner Catch Tray Outer Catch Tray Trough Outer and Inner Catch Trays with Scraper Tool for Sample Preparation in Trough

PFT POWDER FLOW TESTER SPECIFICATIONS
Load for Vertical Axis Compression: 7 kg -- Accuracy ±0.6% FSR Axial Speeds: 0.1mm/second up to 5mm/second Distance: Accuracy ±0.3mm Torque: ±7.0 N·m -- Accuracy ±1.2% FSR Trough Rotational Speeds: 1 revolution/hour (RPH) up to 5 RPH Temperature Sensing: -20°C to 120°C* Humidity Sensing: 10% to 95% RH ±5% Dimensions (wxdxh): (cm) 36.2 x 39.7 x 67.6 (in) 141/4 x 155/8 x 265/8 Weight: 34 kg (75 lb)
* Requires Part No. DVP-94Y Requires Part No. PFT-607Y

MINIMUM COMPUTER SPECIFICATIONS FOR POWDER FLOW PRO SOFTWARE
2GHz processor with 1 GB of RAM and 30 MB hard drive space available 1024x768 video resolution with 128 MB of graphics memory Windows XP, Vista or Windows 7 (32 and 64 bit) with one USB or RS-232 port

69

BROOKFIELD _ POWDER FLOW TESTER

Testing Service
for powder applications
To assist you in the evaluation of your powder for flow behavior, Brookfield offers a testing service prior to purchase. Provide Brookfield with samples of your product to obtain a complete test report. Data is presented in both graphical and tabular format for easy analysis and interpretation. The following example shows the report format and type of information that is presented. In the concluding section, calculations for critical arching dimension, rathole diameter and hopper half angle assess the potential for stoppages due to the powder flow behavior or equipment limitations.

Customer Test Report
DATA COLLECTED BY: BROOKFIELD POWDER FLOW TESTER

STANDARD TESTS This report follows four samples sent to our lab for evaluation. The specific graph for each sample is color coded for easy identification. Up to eight data sets can be shown on the same graph.

Bulk Density Graph (230cc Trough) This bulk density graph illustrates the density of the samples over different consolidating stresses. Samples #1 and #4 have almost identical loose fill densities of 900 kg/m³. At 9 kPa of consolidating stress, the density of Sample #1 rises to 1150 kg/m³ and Sample #4 rises to 1200 kg/m³. Samples #2 and #3 have similar loose fill densities ranging from 450-500 kg/m³. At 9 kPa of consolidating stress, the density of Sample #2 rises to 770 kg/ m³ and Sample #3 rises to 590 kg/m³ at 12 kPa of consolidating stress. In general a free flowing powder shows a relatively small change in density with more consolidating stress, while a cohesive powder shows a large change in density.

Flow Function Graph (230cc Trough) This flow function graph illustrates the flowability of the samples over different consolidating stresses. The x-axis parameter is the consolidating stress used to compress the sample; the y-axis parameter is the strength of the powder. Sample (Data Set) #2 is the most cohesive material of all, falling into the very cohesive range throughout all consolidating stresses. Sample (Data Set) #3 powder also falls into this category. Sample (Data Set) #4 is very cohesive at low consolidating stresses (below 1.5 kPa), cohesive at medium stresses (1.5 - 4.5 kPa), and easy flowing at high consolidating stresses (above 4.5 kPa). Sample (Data Set) #1 material is cohesive at consolidating stresses from 0 ­ 4.0 kPa, and easy flowing at consolidating stresses above 4 kPa. Sample 2 clearly exhibits the greatest difficulty for reliable flow behavior.

Wall Friction Angle Graph (230cc Trough) This graph illustrates the angles of wall friction for each powder over different consolidating stresses. At low normal stress (0.5 kPa) all materials had extremely high wall friction angles ranging from 40º to 65º. At a higher normal stress (4.75 kPa), the wall friction angles dropped to a range of 20º to 35º. Wall friction angles above 30º are considered very high and below 10º are very minimal. This indicates that Sample #2, and perhaps Sample #1, will have difficulty with reliable flow on the hopper wall surface.

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Summary
CRITICAL ARCHING DIMENSIONS SAMPLE (DATA SET) #1 SAMPLE (DATA SET) #2 SAMPLE (DATA SET) #3 SAMPLE (DATA SET) #4

21 mm (0.85 in) 480 mm (19 in) 80 mm (3.1 in) 100 mm (3.9 in)

Internal Friction Angle Graph (230cc Trough) This graph illustrates the angles of internal friction at different levels of normal stress. The angle of internal friction is a measure of the friction between the powder particles as they slide against each other. Sample #1 and Sample #4 have the lowest angles of internal friction and will therefore flow more readily than the other two powders. The angle of internal friction for Sample #2 and Sample #3 is approximately 50º which is relatively high and indicative of potential flow problems.

The critical arching dimension is a conservative calculation of the powder's potential in mass flow behavior to build a stable bridge over the hopper outlet, thereby restricting flow. The arching values above indicate that the hopper opening must be greater than 480 mm (18.9 in) to ensure reliable discharge of all powders. The critical arching dimension for Sample #2 is much greater than the other three powders due to its very cohesive and "sticky" nature, thereby having a much greater tendency to form a stable arch. This calculation also applies to the design of any conveyance device directly downstream of the hopper, such as the spacing between flutes on a screw feeder. The Powder Flow Tester can also be used to calculate the critical rathole dimension which relates to a behavioral problem that may occur under core flow conditions. This calculation requires user input on bin shape, cross section dimension(s), and hopper type (wedge, conical). When this information is provided, the Powder Flow Pro software is able to automatically calculate the rathole diameter, as well as the hopper half angle.

Types of Flow Patterns
Cone-Flow

Flowing Core

Static Material

Types of Flow Obstructions
RAT-HOLE ARCHING DIMENSIONS
B.g.Vol

Critical Rat-Hole Diameter

DRH

Mass-Flow

Dc

1 = c

3 = 0

1 = c

TIME CONSOLIDATION TEST Additional testing on these samples would investigate the effect of time consolidation, which addresses how powders increase their internal strength when left in bins/hoppers for longer than planned. Test duration could be as short as 30 minutes or as long as several days. The former represents a\ temporary work stoppage, the latter an extended plant shutdown. Long term time consolidation tests also predict strength buildup in powders stacked on pallets in storage or in transport over long distance.

G(ø) x crit DRH = __________ xg B
(where G(ø) = 0.7771 x e
0.0381ø

2 x c x 1000 Conical Hopper: Dc = _____________ xg B
)

Plane Hopper:

c x 1000 Dp = ___________ xg B
(where 3dp
The customer also receives the detailed data reports in tabular format which record all measurement values shown in the graphs. In some cases, the customer chooses to request additional testing services on a fee basis. This may involve more testing on existing samples or new samples that the customer wishes to evaluate.
71

BROOKFIELD _ SYSTEMS

SSB: Starch Applications
recommended viscometer choices
The SSB (Starch System Brookfield) is designed to monitor the viscosity of industrial starches during automated quick-cook (gelatinization) and fast cooldown of starch samples. TT-100 Process Viscometer is used for real time starch measurements in paper coatings and adhesives manufacturing.

Lab

FEATURES & BENEFITS

Fast, reproducible results means production adjustments can be made immediately. Automated, easy-to-compare test results using Optional Software RVDV-II+Pro Viscometer Ball Bearing Suspension
(p8) (p20)

Programmable temperature control +35°C to +95°C TT-100 Process Viscometer (p82)

or RVDV-III Ultra Rheometer

Process

FEATURES & BENEFITS

(p50)

Ensures correct viscosity of end product Controls coating thickness during application

TC-112P Programmable Water Bath Small Sample Adapter (p38) SC4-21 Spindle SC4-13RPY Sample Chamber w/RTD probe
(p48)

Chocolate Applications
recommended viscometer choices
Measuring chocolate viscosity is important to the confectioner in order to help optimize chocolate flow properties in a melted condition for various mixing and coating applications.

Lab

FEATURES & BENEFITS

Determines Casson yield and Plastic Viscosity Conforms to NCA and Bureau of the Technical Committee Office Internationale du Cacao et du Chocolat. Control of melting temperatures assuring reproducible comparisons Easy to clean, easy to operate TT-100 Process Viscometer (p82)
(p20)

Process

FEATURES & BENEFITS

HADV-II+Pro Viscometer Ball Bearing Suspension TC-102 Water Bath
(p35)

(p8)

or HADV-III Ultra Rheometer

Provides real time chocolate viscosity measurement and control

(p50)

Small Sample Adapter

(p38)

SC4-27 Spindle (p48) SC4-13RPY Sample Chamber w/RTD probe
72 TEL 800-628-8139 or 508-946-6200

(p48)

R/S-CC Plus Rheometer (p26)
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FAX 508-946-6262

Paints, Coatings & Ink Applications
recommended viscometer choices
Brookfield has viscometers that have been designed specifically for use in Paint and Coating applications. Whether your requirement is to measure in Krebs units with the KU-2, simulate flow behavior at high shear with the CAP, measure new formulations with DV-II+Pro or control viscosity with the AST-100 Viscometer, we have the solution.

Lab

FEATURES & BENEFITS

Easy to clean, easy to operate Instant results, no calculations means fewer errors Ensure coating quality KU-2 Viscometer DV-II+Pro Viscometer (p8) Long term reliable performance Economically priced

(p32)

Process

FEATURES & BENEFITS

Provides continuous measurement and control Guarantees consistent coating quality Minimize operating costs with less waste CAP 2000+ Viscometer (p18) AST-100 Process Viscometer (p82)

Asphalt Applications
recommended viscometer choices
Specific test methods for measuring the viscosity of highway asphalt "binders" at mixing and compacting temperatures using Brookfield's Thermosel System have been defined by SHRP, the Strategic Highway Research Program, sponsored by the US Government. New methods are also under investigation to ensure consistent asphalt quality during processing using Brookfield's TT-100 in-line Process Viscometer.

Lab

FEATURES & BENEFITS

Adheres to ASTM Spec D4402 Ensures asphalt pumpability Provides variable temperature and shear rate capability for complete viscosity profiles RVDV-II+Pro Viscometer Thermosel
(p36) (p47) (p8) (p20)

or RVDV-III Ultra Rheometer SC4-27 Spindle

TT-100 Process Viscometer (p82)

Process

FEATURES & BENEFITS

Immediate adjustment of process operations to avoid out-of-spec materials Verify asphalt binder spec without grab samples

Programmable Controller (p36)

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BROOKFIELD _ SYSTEMS

Personal Care Products Applications
recommended instrument choices Viscosity
Shampoos and lotions need to flow easily yet retain sufficient thickness. Viscosity analysis and temperature profiling are important QC tools to use. The Brookfield R/S-CPS Rheometer is important for comprehensive data analysis while the TT-100 Process Viscometer provides in-line viscosity control during processing.

Lab

FEATURES & BENEFITS

Small sample volume & rapid temperature control

Process
R/S-CPS Plus Rheometer (p25) CT3 Texture Analyzer (p58) with Extrusion Cell

FEATURES & BENEFITS

Correlation with lab data Consistent product quality

Texture

FEATURES & BENEFITS

The physical consistency of face creams and cosmetic ointments is one of the most important subjective characteristics. The CT3 Texture Analyzer can extrude the semi-solid gel of cream or ointment in a controlled manner, revealing the yield stress and flow characteristics of the product. Simple, reliable operation provides information on multiple characteristics from a single test Real-life measure of sample response

TT-100 Process Viscometer (82)

Electronics Paste Applications
recommended viscometer choices Viscosity
FEATURES & BENEFITS

RVDV-I Prime Viscometer (p10) Model D Helipath Stand (p42) HBDV-II+Pro Viscometer Spiral Adapter
(p44) (p50) (p8)

The rheological properties of solder paste affect behavior during application to electronic assemblies. This includes dispensing operations and flow characteristics during screen and stencil printing. The Brookfield RVDV-I Prime Viscometer with Helipath Stand and T-bar spindle provides single point viscosity measurement for QC control. The Brookfield HBDV-II+ Pro Viscometer with Spiral Adapter offers an automated test method for total flow curve evaluation. Spindle can be inserted directly into paste container Methods comply with IPC test specifications

Ball Bearing Suspension

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Pharmaceutical Applications
recommended instrument choices Viscosity FEATURES & BENEFITS
Most ointments need to be sufficiently thick when standing to prevent them from oozing away from the intended area of use. They also need to flow easily when applied (known as shear thinning behavior). The R/S-CPS Rheometer measures high viscosity at near zero shear rate to determine yield stress values and to create viscosity vs. shear rate flow curves which simulate rubbing and spreading. Small sample volume Automated test method and rapid temperature equilibration CT3 Texture Analyzer (p58) with Syringe Test Fixture

Texture FEATURES & BENEFITS
The physical properties of tablets and capsules are a critical characteristic. The hardness of a tablet, the dissolution of a tablet or the strength of a gel capsule will have an effect on drug release rate in the body. The CT3 accommodates variable geometries while maximizing the value of data obtained. Multiple applications with single instrument Rapid measurement of physical properties, such as tablet hardness, dissolution and gelatin strength

R/S-CPS Plus Rheometer (p25)

Petroleum Applications
recommended viscometer choices PVS Rheometer FEATURES & BENEFITS
Fracturing fluids, drilling muds, cements and oil/water emulsions are examples of materials easily analyzed. Viscosity measurements under pressure & at elevated temperature Automate standard test procedures

TT-100 & PV-100 FEATURES & BENEFITS
The TT-100 in-line Couette Viscometer provides real-time viscosity measurement of fracturing, CRI and drilling fluids. The multiple speed provides drill mud viscosity data that allows rig operators to obtain yield point and plastic viscosity continuously, to calculate ECD. The PV-100 gives repeatable in-line viscosity measurements of polymer flood applications for EOR operations.

TT-100 Process Viscometer (p82) PV-100 Process Viscometer (p83)

LVDV-II+Pro Viscometer FEATURES & BENEFITS
Ensures a quick and easy way to check fracturing fluid viscosity. Special cylindrical spindles provides capability for Low Shear Rate Viscosity Test (LSRV).

PVS Rheometer

(p22)

LVDV-II+Pro Viscometer (p8)

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BROOKFIELD _ SYSTEMS

Sauces & Dressings Applications
recommended instrument choices
R/S-SST Plus Rheometer (p27) RVDV-I Prime Viscometer (p10) Model D Helipath Stand (p42) Maintaining consistent food quality and repeatable flow behavior is imperative in the food industry -- especially in sauces and dressings. Whether the product will be poured, squeezed from a bottle or used for coating, designing the right test method is key.

Lab FEATURES & BENEFITS
Multiple instrument/spindle choices to suit most applications Economically priced to meet low budget requirements Quick, single point viscosity tests often meet the objective

Texture FEATURES & BENEFITS
CT3 Texture Analyzer (p58) with Extrusion Cell Quick, easy method to quantify flow behavior out of the bottle or tube using an Extrusion Cell Fixture Rugged, easy-to-use instrument for use on the production floor Use with application software for new formulation testing

Construction Materials
recommended viscometer choices
R/S-SST Plus Rheometer (p27) Vane Spindle
(p47)

RVDV-III Ultra Rheometer (p20) Vane Spindle
(p20)

The construction industry manufactures a wide range of materials with medium to high viscosity. New methods are available with the introduction of spindle geometries that can handle the mix of product materials ranging from gypsum-based joint compounds, cements, concretes, mortars and grouts to various clay mixtures.

Lab FEATURES & BENEFITS
Multiple spindle types can be used with the same instrument minimizing investment cost Yield stress test gives more information than traditional "slump test" Flow curves are quickly generated to show complete shear thinning behavior for consistent quality

RVDV-II+Pro Viscometer Spiral Adapter
76 (p44)

(p8)

Special RSS-90Y Spindle for R/S-SST Plus Rheometer measures in BU units. Complies with ASTM C474.
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Dairy Products Applications
recommended instrument choices
LVDV-I Prime Viscometer (p10) UL Adapter (p40) The dairy industry has a broad range of products requiring viscosity and texture measurement, from milk and creams to yogurts and butters. Brookfield offers a selection of instruments to ensure consistent product quality, flow/spread behavior, and mouth-feel. Model D Helipath Stand
(p42)

Lab FEATURES & BENEFITS
Accommodates homogenous liquids as well as heterogeneous mixtures with particles Guarantees customer satisfaction because quality is repeatable

R/S-SST Plus Rheometer (p27) CT3 Texture Analyzer (p58)

Texture FEATURES & BENEFITS
Simple, easy-to-implement test methods Wide choice of probes to simulate customer experience in handling/consumption of product

AST-100FSY Process Viscometer (p82)

Process FEATURES & BENEFITS
3A approved designed Real-time process control

Adhesives Applications
recommended viscometer choices
RV or HBDV-II+Pro Viscometer (p8) Thermosel
(p36)

Programmable Controller (p36)

HBDV-III Ultra CP Rheometer
(p20)

Adhesives can vary significantly in viscosity. In-process flow behavior during manufacturing may have lower viscosity values compared to end-point conditions. Final product viscosity can be modest with easy flow capability to paste-like consistency, requiring high force to apply to a substrate. Choosing the proper test method is critical.

Lab FEATURES & BENEFITS
Multiple choices for "best-fit" instrument and spindle Guarantees consistent end product from batch-to-batch Small sample size (<2mL) for high value products

Process FEATURES & BENEFITS
Continuous control of viscosity when applying to substrate RVDV-I Prime Viscometer (p10) Model D Helipath Stand (p42) AST-100 Process Viscometer (p82)
77

Ensures economic use of adhesives in continuous operations

78

BROOKFIELD _ WHY MEASURE VISCOSITY IN-LINE

Why measure viscosity in-line?
Why Measure Viscosity In-Line?
Practical application of viscosity measurement data often leads to the need for in-process control of viscosity. The installation of viscosity control equipment on a process can provide a level of control achievable by no other means. Variations in viscosity are detected and corrected instantly before they can negatively affect product quality. Real time viscosity control can reduce downtime and material waste by ensuring that the process is operating within its specified viscosity parameters. In many cases, the savings from increased efficiency can pay back the cost of the viscometer in only a few months.

Why Choose Brookfield?
Brookfield builds its Process Control Viscometers to the same high standards of performance and value as its Laboratory Viscometers. Particular attention has been devoted to making these instruments rugged and easy to maintain for long service in demanding industrial environments.

AST-100
Advanced sensor technology for direct in-line viscosity measurement (p82)

TT-100
For in-line system applications requiring pipeline mounting (p82)

PV-100
In-tank, Probe Viscometer for pressurized systems

Viscosel
For systems open to the atmosphere (p83)
(p83)

KV-100
Capillary Viscometer for open atmospheres (p83)

Questions to Consider
1. What is the viscosity range of your material? 2. Is your material Newtonian, Dilatant, Non-Newtonian, Thixotropic or Plastic? 3. What is the minimum, maximum and average pressure requirement of your application? 4. What is the minimum, maximum and average temperature of your application? 5. What is the minimum, maximum and average flow rate of your application? 6. Where in production would you like the viscometer: in-line, on the top of the tank or on the side of the tank? 7. What electrical code requirements do you have: NEMA 1 (general purpose--indoor) NEMA 4 (watertight/dust tight for indoor/outdoor use) NEMA 7 (explosion proof--Class 1, Div. 1&2, Group D) ATEX (explosion proof--Code: EE x d 11B T6) The above parameters may eliminate some of the instrument models because, for example, the viscosity is higher than the range of the instrument or outside of the pressure rating of the instrument. In many cases, more than one instrument may be applicable. Please allow us to assist you in choosing the best viscosity control system for your application.

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In-Line Viscometers Provide Automatic Control of Process Fluid Viscosity
There are many ways that viscosity can be measured, such as capillary, vibration and rotational. These methods have different benefits and may work well for process monitoring or control but will likely not give the same values as laboratory or analytical methods. In general, laboratories require a more scientifically accurate measurement, while process control requires a stable, repeatable signal. Process measurements are made both in-line and off-line. A bench-top viscometer has often been used for off-line measurements wherein a sample of the process fluid is drawn and tested under controlled conditions (temperature, shear history, shear rate, etc.). In-line viscometers are immersed in the process stream. They measure and control continuously under process conditions helping to maintain a consistent quality product. The demands of these two environments are different, and it is unlikely the same equipment can be used for both or that the exact same results will be generated. However, if done properly, the results will follow the same trend and can be correlated to the bench top, making in-line measurement useful for ensuring consistent production quality.
WHAT ARE THE BENEFITS TO BRINGING YOUR MEASUREMENT IN-LINE?

Manual Viscosity Control


VISCOSITY

Upper Limit Manual Set Point Lower Limit = Reject Point

TIME



In-Line Viscosity Control

Upper Limit

VISCOSITY

PRODUCTION SAVINGS

New Limit Automatic Set Point New Limit Lower Limit

In-line measurements give real-time, continuous readings of the fluid's viscosity during processing and consequently provide a means to automate the modification and viscosity control of the process fluid. While it is difficult to control all the factors present in the process that affect the fluids' viscosity (such as temperature, air bubbles, shear history, turbulence, pressure variations, etc.), if these factors are kept relatively constant, then good control can be achieved.
WHAT EFFICIENCIES ARE GAINED BY MEASURING IN-LINE?

TIME



For more information, call or visit our website to request your copy of our Process Viscometers Catalog

Automatic control of the process fluid viscosity insures consistent product all the time and reduces or eliminates human errors and expensive sample testing. Also, it provides for a complete record of how the process varied over a span of time, instead of at just one point in time.
WHAT ARE THE TOP THREE FACTORS TO CONSIDER WITH CHANGING YOUR MEASUREMENT PROCESS?

For process measurements, the critical factors are stability, repeatability, and sensitivity to changes in viscosity. In the laboratory or for analysis environment controls (e.g. temperature, flow, sedimentation, air, etc.) and scientific measurements (controlled shear, geometry measurements and sample preparation) must also be included.
HOW DOES MONITORING THE VISCOSITY AFFECT PRODUCT QUALITY?

Most products are formulated to flow or spread in a controlled manner. Monitoring viscosity at critical shear points ensures that the product will act the same way every time the customer uses it. This is the most tangible indicator of quality.

81

BROOKFIELD _ PROCESS VISCOMETERS

AST-100 Viscosity Controller
TM

TT-100 Viscometer
TM

for in-line system applications

Advanced Sensor Technology for simple, direct in-line viscosity measurement

STT-100

AST-100FSY

AST-100

TT-100

TT-100VS

Probe Style

What's Available?
Rotational, Couette Flow Viscometer in Nema 4, Nema 7 (explosion proof Class I, Division 1 & 2, Group D design), ATEX or Sanitary Configurations

What's Available?
Vibrating Element Viscosity Sensor in Nema 4, Nema 7, ATEX, Sanitary or pH Control Configurations

Optional Accessories
Optional 12V or 24V DC operation Readout Indicator Variable Speed Motor

Optional Accessories
Single Station Controller Mounting Brackets Viscosity Standards
(p52)

Multi-Station Controller Solenoid Control Valve Protective Covers for AST-300SY

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Viscosel Series
TM

PV-100 Viscometer
TM

for systems open to the atmosphere What's Available?
VTE-250 In-Line Rotational Viscometer

for in-line system applications What's Available?
PV-100 Rotational Viscometer in NEMA 4 or PV-100 NEMA 7 (explosion proof Class 1, Division 1 & 2, Group D design)

Optional Accessories
- Sample chambers - Solenoid Control Valve - Solvent Bottle - Test Stand - Mounting Brackets - Additional Spindles TM VTE-250 - Viscosity Standards
(p52)

Optional Configurations
- PT temperature sensor - Readout indicator/controller

What's Available?
VTA-120 In-Line Rotational Viscometer

KV-100 Viscometer
TM

What's Available?
KV-100 Capillary Viscometer KV-100

Optional Accessories
- Sample chambers - Solenoid Control Valve - Solvent Bottle - Test Stand - Mounting Brackets - Additional Spindles TM VTA-120 - Viscosity Standards
(p52)

Optional Configurations
- Continuous Flow Chamber - Display Device - Software

For more information, call or visit our website to request your copy of our Process Viscometers Catalog

83

BROOKFIELD _ SERVICES

Testing & Consulting
Viscosity Testing Services Available
TEST AND RECOMMEND A simple evaluation designed to help determine the appropriate Brookfield equipment for your application. FLUID PROFILING Analysis testing to determine properties of your fluid sample. We will supply a complete report on the characteristics of your sample. DISPUTE RESOLUTION Analysis testing for mediating a resolution between producers and/or suppliers obtaining varying viscosity results of the same material. MULTIPLE SAMPLE TEST Expands the capability of your laboratory by utilizing Brookfield's services to accomplish testing work on a timely basis. Viscosity Test Services are performed for a fee with the exception of "Test and Recommend".
For more information, contact our Rheology Laboratory: Tel: 800.628.8139 or 508.946.6200, ext. 144 Fax: 508.946.6262 E-mail: testing@brookfieldengineering.com

Brookfield's state-of-the-art laboratory offers a variety of viscosity testing services capable of measuring Newtonian and non-Newtonian fluids using a wide range of spindle geometries. Detailed test results include equipment and measurement system description, viscosity data which includes appropriate tables and graphs, and any recommendations pertinent to your specific material and associated method.

Methodology Consulting Service On Viscosity Test Development*
A DETAILED REPORT WILL INCLUDE: Sample preparation method Equipment recommendations Controlled shear rate and shear stress tests Temperature profiling Thixotropic testing Material structure recovery evaluation Data collection and reporting QC viscosity control limit values

For more information, contact our Rheology Laboratory: Tel: 800.628.8139 or 508.946.6200, ext. 144 Fax: 508.946.6262 E-mail: testing@brookfieldengineering.com *Note: Consulting Services can also be scheduled to take place at Brookfield's facility in Middleboro, MA

The key to successful quality control is designing effective viscosity test methods. Our Methodology Consulting Service brings a Brookfield consulting engineer to your facility to review and recommend appropriate test methods for your materials. We will work with you to define acceptable viscosity behavior taking into consideration relevant shear rates, shear stresses, temperature and time sensitivity issues.

84

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Calibration & Certification
for long life and optimal performance of your Viscometer, Rheometer, Texture Analyzer and Powder Flow Tester Brookfield Service Center Calibration and Certification
Brookfield Engineering recommends that you return your instrument to Brookfield or an authorized dealer on an annual basis for our Calibration and Certification Service. Please call for a Return Authorization Number. SPECIAL ARRANGEMENTS: Loan instruments are available should you need a temporary replacement while your instrument is in for service. Contact Brookfield or an authorized dealer. Twenty-Four and 48 hour rush service can be arranged. Call for details. Ball Bearing Retrofit for RV/HA/HB torque range on DV-I Prime, DV-II+ or Pro and DV-III+ or Ultra SPECIAL INSTRUMENT TESTING PER CUSTOMER SPECIFICATION When sending your instrument to Brookfield for the Calibration and Certification Service, there may be additional tests that you would like Brookfield to perform. One example is a calibration check using a viscosity standard fluid similar to the one you use in your laboratory. This testing can be requested when the instrument is returned to Brookfield. Complete test results will be included with the instrument when you receive it back at your facility. Our standard hourly rate for lab services will apply.
Contact the Customer Service Department for complete details: T: 800.628.8139 or 508.946.6200 E-mail: service@brookfieldengineering.com Outside the United States, contact our authorized representatives. See Pages 89-91 for a comprehensive list.

VISCOSITY STANDARDS FLUIDS should be replaced annually
See pages 52 & 53 for details.

BALL BEARING SUSPENSION OPTION
See pages 50 for details.

EZ-LOCK SPINDLE COUPLING SYSTEM
See pages 50 for details.

Brookfield On-Site Service Calibration and Certification*
We now offer On-Site Calibration and Certification Service. Ideal for multiple instrument users, this service allows all your instruments to be serviced at your facility by our trained technician in one convenient visit. BENEFITS INCLUDE: - Minimal production disruption - Reduced down time - No shipping damage or costs - Expert on-site advice in preventative maintenance
For more information, contact our Field Service Specialists: T: 800.628.8139 or 508.946.6200 E-mail: onsite@brookfieldengineering.com *Note: Spindle straightening not performed on-site. Spindles must be shipped to Brookfield Engineering

IQ, OQ, PQ for Brookfield Products
For those customers in specific industries who need documented validation of installed instrument systems we offer a number of approaches. Call for details or go to www.brookfieldengineering.com.

For your viscometers and rheometers, we will inspect your instrument for wear, clean, adjust and lubricate the internal mechanisms, replace part of the sensing system element (the pivot support assembly and, when required, the pointer shaft), and check your spindles. Spindles that are returned to a Brookfield Service Center are also straightened if necessary. In addition to this maintenance, we calibrate and certify in writing that your instrument is operating within proper Brookfield specifications. This certification states that your instrument has been calibrated against standards which are traceable to the National Institute of Standards & Technology (NIST). This is becoming an increasingly important requirement as industry throughout the world takes steps to comply with ISO 9000 regulations. For texture analyzers, we also inspect for wear, clean, adjust and lubricate internal mechanisms, and adjust, if necessary, the zero and span for proper load cell performance. Certified calibration weights can be purchased for your texture analyzer.
85

BROOKFIELD _ SERVICES

Education
Practical Course on Texture Analysis
A single-day course designed to provide a better understanding of texture analysis as well as the practical use of Brookfield Texture Analyzers. This course addresses: - Principles of texture analysis - Considerations for successful instrumental measurements - An overview of accessories and their applications - Proper texture testing measurements - Developing test method

Practical Course on Viscosity Measurements
A single-day course designed to address the major concerns about Brookfield rotational viscosity measurements. At this course, you will learn: Principle of Operation: How the viscometer makes measurements Calibration: The truth about calibration checks Rheology: Why fluids change their flow behavior and why you need to understand it Methodology: How to write a method everyone can live with -- and use Data Interpretation: What all the viscosity data really means

Who are the instructors?
Experienced presenters from the technical staff of Brookfield Engineering Laboratories lead each seminar.

What else?
Customers are encouraged to bring samples of their material for discussion with prior approval. Course Attendees will receive a course workbook and Brookfield Training Certificate for their training records.
Note: Classes can be presented at the customer's site. Please ask for information regarding this option. For more information on the schedules or to register for a course, contact the Customer Training Department at Brookfield: Tel: 800.628.8139 or 508.946.6200 Fax: 508.946.6262 E-mail: edu@brookfieldengineering.com

TWO OPTIONS FOR ATTENDANCE ARE OFFERED: Option #1: At Brookfield, Middleboro, MA - Provides hands-on lab time, small class size and the opportunity to test your sample Option #2: At major metropolitan areas - Regionally located for convenience - Limited hands-on time with your fluid

Advanced Course on Rheology Test Methods
A single day course designed to use real sample testing data to determine best methodology. At this course you will address: Flow behaviors and how to characterize method development Controlled stress vs. controlled rate measurements Measuring yield stress, creep and recovery of product structure after flow Math modeling for advanced data analysis Measuring viscosity on-line in your process

This course is being offered once per calendar quarter and only at Brookfield in Middleboro MA. Includes hands-on lab time working with your sample to develop best practice test methodology.

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BROOKFIELD _ HELP & RESOURCES

Help & Resources
Frequently asked questions
YOU MAY WANT TO REVIEW THESE BEFORE CALLING FOR ASSISTANCE.

Feeling overwhelmed? Our Customer Service or Technical Sales Departments can help guide you toward the proper instrumentation and measuring technique for your application. We also offer courses, free technical papers, and a website full of videos, application notes, and manuals.

Other Educational Resources
SEMINARS Our popular Practical Course on Viscosity Measurements seminar is ideal for someone new to viscosity. This single-day class includes an overview of viscosity, measurement method discussions and hands-on testing to demonstrate what is being learned in the classroom session. A brief overview on Brookfield Viscometers and accessories is part of the curriculum and may also be helpful to those who have yet to choose an instrument. A similar course is also offered for texture analysis. VIDEOS, APPLICATION NOTES AND OTHER PUBLICATIONS Online help is available 24/7 on the Brookfield website: www.belusa.com. Navigate to the EDUCATION tab for a more in-depth discussion on viscosity, rheology, texture and powder flow as well as helpful videos, more frequently asked questions, product instruction manuals, a calibration template and many other technical publications.

I've read page 7 regarding model selection, and I've reviewed the models available to me, but I'm still unsure -- can you test my product for me? Brookfield has a test and recommend service wherein we will test your sample and make a product and method recommendation to help get you up and running. Please call us for details. Do I need an accessory? There are no firm rules for determining when an accessory is required. If your test method is not already established within your company, we recommend calling Brookfield so that we may review the best choices available for your specific application. As a general guideline, you may want to consider and discuss with us the accessories shown in blue if any of the following apply to your situation: - The product is similar to the consistency of water. Consider: UL Adapter - The product is similar to the consistency of peanut butter. Consider: Helipath Stand - The product has suspended solids, similar to relish. Consider: vane spindles - The product sample is limited. Consider: Small Sample Adapter accessory or Cone/Plate Viscometer - The product must remain at a consistent temperature. Consider: TC series water bath - The product is wax-like and needs to be melted at a high temperature just like asphalt Consider: Thermosel - The product is very paste-like similar to solder paste. Consider: Spiral Adapter or R/S Rheometer Do I need software? Our software provides an easy way to gather data, plot graphs, export data to Excel and should be considered if detailed records are needed or if you want a more automated process. Software is also ideal for multiple operators and complex or repetitive testing. Do I need a viscosity standard and when should it be replaced? Yes, verification of instrument calibration with a viscosity standard should be done periodically to ensure that your instrument is in calibration and providing reliable results. We typically recommend replacement of standards every 6-12 months depending on the frequency of use and material tested. Is verifying calibration the same as the yearly calibration service that Brookfield recommends? No, verifying calibration is performed by you using viscosity standard fluids in accordance to the procedure outlined in the instrument's operator manual. Our Calibration & Certification Service is similar to getting your car's oil changed and a tune-up. You return your instrument to us, and we clean, adjust and lubricate the internal mechanism. We also replace part of the sensing system when necessary, and certify that the instrument is working properly in compliance with ISO 9000 regulations.

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BROOKFIELD _ GLOSSARY

3A A US industrial standard for process equipment design; required certification for clean-in-place capability. Absolute Viscosity The viscosity value associated with a Newtonian material Angle of Wall Friction Represents the friction between the sliding powder and the wall of the hopper or chute at the onset of flow Arching Dimension Minimum hopper outlet size needed to insure that the powder will discharge in Mass Flow instead of forming a stable arch across the opening. ASTM American Society of Testing and Materials Autorange Maximum viscosity value that can be measured using a specific spindle at a designed rpm. Bob spindle used with PVS and R/S series rheometers; also referred to as "bob/stator" because it does not rotate on this instrument. The sample cup rotates instead, causing the shearing action. Bulk Density The mass of the powder divided by its total volume Cohesion A measure of the strength retained by a powder after it has been compacted to a given consolidation level Concentric Cylinder A cylinder within a cylinder. For viscosity measurement, a cylindrical spindle rotates within a cylindrical chamber. Also known as "Coaxial Cylinder" because both cylinders have the same center line. Consolidation The process of applying a normal and a shear stress to a bulk solid to move the particles together in order to observe any increases in its cohesion, bulk density, etc. Core-Flow A first in-last out discharge pattern where the powder flows from the top of the vessel through a vertical channel above the outlet. Powder that is near the walls of the vessel remain stagnant until the level descends to the point where the powder is at the top surface. dyne·cm A unit of measurement for torque. Gap The distance between the spindle and the chamber or cup in which the spindle is rotating.

Hopper Half Angle Maximum angle of the converging hopper wall (from the vertical axis) to insure mass flow. Angles greater (shallower) than this will produce core flow. In-line Process viscometer placement in a pipe. Loose Fill Density The bulk density of the powder in the trough before any stress is applied. Mass Flow A first in-first out discharge pattern where the powder flows at the vessel walls and all the material is in motion. NIST National Institute of Standards and Technology. US Government organization for test standards. Newtonian a material whose viscosity value is the same at all shear rates (e.g. water, honey). Non-Newtonian A material whose viscosity changes as shear rate changes (shampoo, mayonnaise). On-line Use of a process viscometer to provide continuous viscosity measurement of a material. Pneumatic Air operated PP Plate and plate geometry. Rathole Diameter Minimum outlet diameter of a core flow hopper needed to insure that the powder will flow instead of forming a stable rathole. Relative Viscosity The viscosity value of a non-Newtonian material at a defined shear rate. RPM Rotations per minute; a unit of measurement for spindle speed. RTD Resistance thermal detector; type of sensor for measuring temperature sec-1 The scientific unit of measurement for shear rate; expressed as "reciprocal seconds" or "inverse seconds." Shear Rate The velocity gradient in a flowing material; the shape and rotational speed of the spindle rotating in a chamber or cup are used to calculate shear rate.

Shear Stress The force per unit area used to move a material. Spindle Geometry The shape of a spindle. Brookfield spindles supplied with standard Viscometers/Rheometers (Dial Reading, DV-E, DV-I Prime, DV-II+Pro, DV-III+) are disc type. Other choices include Cylindrical, Cone, Plate, KREBS, etc. Torque Range The torque measurement capability of a Brookfield Viscometer/Rheometer measured in dyne·cm; designations such as LV, RV, HA or HB are used to define the Torque Range for a specific instrument. Torque % The amount of torque resistance measured by a rotating spindle immersed in a material. Yield Stress The amount of force required to cause a material to flow.

Conversion Tables
Viscosity 1 cP 1P 1 Pa·s = = = 1 mPa·s 100 cP 1,000 mPa·s 1000 mL 1000 µL 8 pt. = 3.7 L 16 oz. 673.7 dyne·cm 7,187 dyne·cm 14,374 dyne·cm 57,496 dyne·cm 287,480 dyne·cm 107 dyne·cm 5 (°F-32) _ 9 1000 g 9.8 N 2.54 cm 10 mm

Sample Volume 1L = 1 mL = 1 gal = 1 pt = Torque Range LV RV HA HB 5xHB 1N·m Temperature °C Texture 1 Kg 1 Kg 1 inch 1 cm = = = = = = = = = = =

Please refer to Brookfield's publication "More Solutions to Sticky Problems" for a detailed explanation of viscosity and Brookfield methodology for making measurements.

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TEL 800-628-8139 or 508-946-6200

FAX 508-946-6262

www.brookfieldengineering.com

DV-II Pro Extra Viscometer (p8)

CT3 Texture Analyzer (p58)

PFT Powder Flow Tester (p66)

Brookfield Engineering Laboratories, Inc.

Labomat Essor 37 Bld Anatole France F - 93287 Saint Denis Cedex Tel.: +33 1 48 09 66 11 Fax: +33 1 48 09 98 65 E-mail : info@labomat.com www.labomat.eu eeeee

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T: 800.628.8139 or 508.946.6200 F: 508.946.6262

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